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Write down the reactions taking place in different zones in the blast furnace during the extraction of iron. |
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Answer» Solution :The reactions taking place in different zones of BLAST furnace are : (i) Zone of combustion : Coke burns near the tuyeres to form carbon dioxide. `C+O_(2) to CO_(2), triangleH = -393.3kJ` Temperature in this zone is around 2170K. (ii) Zone of heat absorption : Coke present in the charge reduces `CO_(2)" to "CO`. `CO_(2) +C to 2CO, triangleH = +163.2 kJ` Since this REACTION is endothermic, the temperature gradually falls to 1423K. (III) Zone of slag formation : In region, limestone decomposes to form CaO and `CO_(2.CaO` formed acts as flux and combines with SILICA to form slag. `{:(CaCO_(3) to CaO(s)+CO_(2)(g)),(CaO+SiO_(2)to CaSiO_(3)),("Calcium silicate "),("(slag) "):}` The temperature here is around 1123 K. (iv) Zone of reduction : The following reactions take place in this zone : `{:(Fe_(2)O_(3)+CO overset(823K)(to)2FeO+CO_(2)),(Fe_(3)O_(4)+CO overset(823K)(to)3FeO+CO_(2)):}` Further, reduction of `FeO" to "Fe` by CO occurs at 1123 K `FeO+CO overset(1123K)(to)Fe+CO_(2)` (v) Zone of fusion : Temperature here is in between 1423K - 1623K. Spongy iron melts and dissolves some C, S, P, Si, Mn, etc. `CaSiO_(3)` slag also metls in the region. Both the molten slag and molten iron trickle down into hearth where they form two layers. Molten slag `CaSiO_(3)` being lighter forms the upper layer while molten iron being heavioer forms the lower layer. |
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