1.

Write down the reactions taking place in different zones in the blast furnace during the extraction of iron.

Answer»

Solution :The reactions taking place in different zones of BLAST furnace are :
(i) Zone of combustion : Coke burns near the tuyeres to form carbon dioxide.
`C+O_(2) to CO_(2), triangleH = -393.3kJ`
Temperature in this zone is around 2170K.
(ii) Zone of heat absorption : Coke present in the charge reduces `CO_(2)" to "CO`.
`CO_(2) +C to 2CO, triangleH = +163.2 kJ`
Since this REACTION is endothermic, the temperature gradually falls to 1423K.
(III) Zone of slag formation : In region, limestone decomposes to form CaO and `CO_(2.CaO` formed acts as flux and combines with SILICA to form slag.
`{:(CaCO_(3) to CaO(s)+CO_(2)(g)),(CaO+SiO_(2)to CaSiO_(3)),("Calcium silicate "),("(slag) "):}`
The temperature here is around 1123 K.
(iv) Zone of reduction : The following reactions take place in this zone :
`{:(Fe_(2)O_(3)+CO overset(823K)(to)2FeO+CO_(2)),(Fe_(3)O_(4)+CO overset(823K)(to)3FeO+CO_(2)):}`
Further, reduction of `FeO" to "Fe` by CO occurs at 1123 K
`FeO+CO overset(1123K)(to)Fe+CO_(2)`
(v) Zone of fusion : Temperature here is in between 1423K - 1623K. Spongy iron melts and dissolves some C, S, P, Si, Mn, etc. `CaSiO_(3)` slag also metls in the region. Both the molten slag and molten iron trickle down into hearth where they form two layers. Molten slag `CaSiO_(3)` being lighter forms the upper layer while molten iron being heavioer forms the lower layer.


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