

InterviewSolution
This section includes InterviewSolutions, each offering curated multiple-choice questions to sharpen your knowledge and support exam preparation. Choose a topic below to get started.
1. |
State whether the following statement is true or false regarding the limitations of EP.(a) “In EP, base metal condition does not affect the process.”(b) True(c) FalseThis question was addressed to me at a job interview.The query is from EP-Applications and Limitations in section Chemical Processes of Advanced Machining |
Answer» The correct CHOICE is (B) True |
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2. |
Which of the following are the work piece materials that can be machined using Electropolishing?(a) Carbon steel(b) Alpha brass(c) Phosphor bronze(d) All of the mentionedThe question was asked in an interview for job.The origin of the question is EP-Process Parameters topic in portion Chemical Processes of Advanced Machining |
Answer» Correct choice is (d) All of the mentioned |
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3. |
In the following terminals, part to be finished acts as which terminal in EP process?(a) Anode(b) Cathode(c) Neutral(d) None of the mentionedI have been asked this question in an interview.The above asked question is from Electro Polishing-Introduction topic in chapter Chemical Processes of Advanced Machining |
Answer» The correct option is (a) Anode |
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4. |
What is the use of photo tool in Photochemical milling process?(a) Cleaning of work piece(b) Protection of surface against etching(c) Etching of part surface(d) None of the mentionedThe question was posed to me by my college director while I was bunking the class.The above asked question is from PCM-Process Description topic in chapter Chemical Processes of Advanced Machining |
Answer» CORRECT answer is (b) Protection of surface against etching To explain: In PCM, PHOTO TOOL is APPLIED as coating which act as stencil resist that PROTECT the surface from etching. |
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5. |
Good surface quality and absence of burr eliminates which of the following?(a) Cutting operations(b) Finishing operations(c) Drilling operations(d) None of the mentionedI had been asked this question in an internship interview.I need to ask this question from CHM in chapter Chemical Processes of Advanced Machining |
Answer» RIGHT answer is (d) None of the mentioned Explanation: Absence of BURRS and good SURFACE quality eliminates finishing operations in CHM. |
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6. |
State whether the following statement is true or false regarding the advantages of CHM.(a) “As there are no stresses induced, machining of delicate parts is possible.”(b) True(c) FalseThe question was posed to me in final exam.This is a very interesting question from CHM topic in section Chemical Processes of Advanced Machining |
Answer» Right ANSWER is (a) “As there are no stresses induced, machining of delicate parts is possible.” |
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7. |
What is the value of surface roughness, when special conditions are applied?(a) 0.001 – 0.025 µm(b) 0.025 – 0.05 µm(c) 0.05 – 0.075 µm(d) 0.075 – 0.1 µmI got this question at a job interview.I'd like to ask this question from CHM topic in portion Chemical Processes of Advanced Machining |
Answer» Correct answer is (b) 0.025 – 0.05 µm |
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8. |
The process parameters will have direct impact on which of the following factors?(a) Etch factor(b) Machining rate(c) Production tolerance(d) All of the mentionedThe question was posed to me in a job interview.This key question is from CHM topic in division Chemical Processes of Advanced Machining |
Answer» The CORRECT answer is (d) All of the mentioned |
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9. |
Special coatings applied on work piece materials in order to protect them from chemical reaction are known as _________(a) Maskants(b) Protective coverings(c) Protective varnishing(d) None of the mentionedThis question was posed to me in unit test.The origin of the question is Chemical Milling topic in division Chemical Processes of Advanced Machining |
Answer» Right OPTION is (a) Maskants |
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10. |
State whether the following statement is true or false about etchants.(a) “Etchants are used for controlling H2 absorption in case of Ti alloys.”(b) True(c) FalseThe question was asked by my college professor while I was bunking the class.This interesting question is from CHM in chapter Chemical Processes of Advanced Machining |
Answer» The CORRECT OPTION is (a) “ETCHANTS are used for controlling H2 absorption in case of TI alloys.” |
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11. |
State whether the following statement is true or false regarding the applications of EP.(a) “Using Electropolishing, deburring and breaking sharp edges can be done.”(b) True(c) FalseI have been asked this question by my college professor while I was bunking the class.My query is from EP-Applications and Limitations topic in portion Chemical Processes of Advanced Machining |
Answer» The correct CHOICE is (a) “USING Electropolishing, DEBURRING and breaking sharp edges can be done.” |
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12. |
For machining of Cu material which of the following can be used as electrolytes?(a) H2PO4(b) H2PO4 and Na2CrO4(c) HCLO4(d) HNO3I had been asked this question in an online quiz.Origin of the question is EP-Process Parameters topic in division Chemical Processes of Advanced Machining |
Answer» The correct choice is (a) H2PO4 |
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13. |
Current density of the EP process generally varies between which of the following values?(a) 0.0001 – 0.001 A/cm^2(b) 0.005 – 1.8 A/cm^2(c) 1.9 – 2.532 A/cm^2(d) 3.523 – 4.23 A/cm^2This question was posed to me in quiz.My question is from EP-Process Parameters topic in chapter Chemical Processes of Advanced Machining |
Answer» The CORRECT answer is (B) 0.005 – 1.8 A/cm^2 |
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14. |
What amount of current density can be used for Electropolishing to take place?(a) Very low(b) Low(c) Optimum(d) Very highI have been asked this question in an interview for job.I'm obligated to ask this question of Electro Polishing-Introduction topic in division Chemical Processes of Advanced Machining |
Answer» Right choice is (b) Low |
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15. |
State whether the following statement is true or false about applications of PCM.(a) “Using PCM, very high tempered materials are machined easily.”(b) True(c) FalseI had been asked this question in an interview.The above asked question is from PCM-Applications and Advantages topic in division Chemical Processes of Advanced Machining |
Answer» The correct OPTION is (a) “Using PCM, very high tempered materials are MACHINED easily.” |
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16. |
How much amount of burr is produced, when components are machined using PCM?(a) Small(b) Medium(c) Large(d) No burrThis question was posed to me during an interview.The query is from PCM-Applications and Advantages in division Chemical Processes of Advanced Machining |
Answer» The correct CHOICE is (d) No burr |
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17. |
After etching is done, what is the next step in Photochemical milling process?(a) Finishing(b) Rinsing and drying(c) Removal of protective layer(d) None of the mentionedI had been asked this question in an interview.My question is based upon PCM-Process Description topic in division Chemical Processes of Advanced Machining |
Answer» Right OPTION is (B) Rinsing and drying |
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18. |
Which of the following is the first step in Photo chemical milling process?(a) Generation of photographic film(b) Etching the part(c) Removal of etchant(d) Photo resist strippingThis question was addressed to me by my college director while I was bunking the class.My question is based upon PCM-Process Description in section Chemical Processes of Advanced Machining |
Answer» Correct CHOICE is (a) Generation of photographic FILM |
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19. |
Photo chemical blanking can be used to machine the parts to high precision, up to which of the following thickness values?(a) 0.001 – 0.007 mm(b) 0.007 – 0.012 mm(c) 0.013 – 1.503 mm(d) 1.612 – 2.125 mmThe question was posed to me by my college director while I was bunking the class.Origin of the question is Photo Chemical Millling-Introduction topic in portion Chemical Processes of Advanced Machining |
Answer» CORRECT answer is (c) 0.013 – 1.503 MM Best explanation: PCB can be USED to machine PARTS of thickness 0.013 – 1.50 mm to high precision. |
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20. |
Removal of sharp burrs come under which application of Chemical milling process?(a) Deep cuts(b) Multiple part machining(c) Improving surface characteristics(d) None of the mentionedThe question was asked during a job interview.My doubt stems from CHM-Applications topic in section Chemical Processes of Advanced Machining |
Answer» The correct ANSWER is (c) Improving surface characteristics |
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21. |
Which of the following metals can be machined using the Chemical milling process?(a) Copper(b) Zinc(c) Steel(d) All of the mentionedThe question was asked by my college professor while I was bunking the class.My question is based upon CHM-Applications topic in section Chemical Processes of Advanced Machining |
Answer» Right CHOICE is (d) All of the mentioned |
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22. |
Which of the following are the limitations of Chemical milling process?(a) Disposal of chemicals(b) Limited scribing accuracy(c) Surface imperfections(d) All of the mentionedI had been asked this question during an online interview.This interesting question is from CHM-Limitations in portion Chemical Processes of Advanced Machining |
Answer» The CORRECT choice is (d) All of the MENTIONED |
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23. |
Castings having a larger grain size, will show how much surface roughness value?(a) Very low(b) Low(c) Medium(d) HighI had been asked this question in an interview for job.I'd like to ask this question from CHM topic in chapter Chemical Processes of Advanced Machining |
Answer» Right ANSWER is (d) High |
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24. |
State whether the following statement about Chemical milling is true or false.(a) “At higher temperatures, faster etching rates occur in Chemical milling.”(b) True(c) FalseThis question was posed to me in final exam.This is a very interesting question from Chemical Milling in portion Chemical Processes of Advanced Machining |
Answer» The correct ANSWER is (a) “At higher temperatures, faster etching rates OCCUR in Chemical milling.” |
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25. |
Which of the following processes does not come under Chemical machining processes?(a) Chemical milling(b) Photo forming(c) Photo chemical filling(d) Photo chemical blankingThis question was posed to me in class test.The above asked question is from Photo Chemical Millling-Introduction in division Chemical Processes of Advanced Machining |
Answer» Right answer is (b) Photo FORMING |
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26. |
Hand masking, scribing and stripping can be difficult, due to which of the following factors?(a) Time consuming(b) Repetitive(c) Tedious(d) All of the mentionedThis question was addressed to me during an interview.Question is from CHM-Limitations topic in chapter Chemical Processes of Advanced Machining |
Answer» The correct choice is (d) All of the mentioned |
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27. |
Which of the following materials are excellent for Photochemical milling?(a) Brittle materials(b) Ductile materials(c) Elastic materials(d) None of the mentionedI had been asked this question during an interview.This is a very interesting question from PCM-Applications and Advantages topic in division Chemical Processes of Advanced Machining |
Answer» The correct option is (a) BRITTLE materials |
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28. |
In this method, which of the following techniques are used to apply the maskant on the machining surface?(a) Photographic techniques(b) Cut and peel masking(c) Silkscreen resist technique(d) None of the mentionedThis question was posed to me in a job interview.Asked question is from Photo Chemical Millling-Introduction topic in portion Chemical Processes of Advanced Machining |
Answer» Correct OPTION is (a) PHOTOGRAPHIC techniques |
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29. |
Which of the following are the other limitations of Chemical milling process?(a) Hydrogen pickup(b) Intergranular attack(c) Complex designs becoming expensive(d) All of the mentionedI had been asked this question in a national level competition.I'd like to ask this question from CHM-Limitations topic in section Chemical Processes of Advanced Machining |
Answer» Correct choice is (d) All of the mentioned |
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30. |
Which of the following materials have the highest machining rate and best surface quality?(a) Rolled metal sheets(b) Thick metal plates(c) Polymeric plates(d) Plastic sheetsThis question was posed to me in class test.The doubt is from CHM topic in portion Chemical Processes of Advanced Machining |
Answer» The correct answer is (a) ROLLED metal SHEETS |
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31. |
Which of the following defects lead to poor electropolishing of the surfaces?(a) Improper annealing(b) Non-metallic inclusions(c) Over pickling(d) All of the mentionedThis question was posed to me during an online exam.Query is from EP-Applications and Limitations in section Chemical Processes of Advanced Machining |
Answer» Right OPTION is (d) All of the mentioned |
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32. |
How much amount of properties of bulk material, are possessed by the finished part in EP?(a) Negligible amount(b) Only some properties(c) All properties(d) None of the mentionedThis question was posed to me in an online interview.This intriguing question originated from Electro Polishing-Introduction topic in portion Chemical Processes of Advanced Machining |
Answer» Correct ANSWER is (c) All PROPERTIES |
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33. |
Which of the following takes place if the current density used is relatively high?(a) Smoothing(b) Finishing(c) Oxygen evolution(d) All of the mentionedI have been asked this question during an interview.The doubt is from Electro Polishing-Introduction in portion Chemical Processes of Advanced Machining |
Answer» RIGHT option is (C) Oxygen evolution To EXPLAIN: If the current LEVEL increases beyond the limiting value, PITTING takes place due to gas evolution. |
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34. |
Electrolytic solution is a mixture of which of the following?(a) Insoluble salts(b) Several acids(c) All of them mentioned(d) None of the mentionedThis question was addressed to me in quiz.My question is taken from Electro Polishing-Introduction in portion Chemical Processes of Advanced Machining |
Answer» Correct ANSWER is (C) All of them mentioned |
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35. |
The right choice of etchant depend on, which of the following factors?(a) Rate of material removal(b) Etching depth(c) Cost and quality(d) All of the mentionedThe question was asked during an online interview.Query is from PCM-Process Description in section Chemical Processes of Advanced Machining |
Answer» RIGHT answer is (d) All of the mentioned For explanation I would say: ETCHANT SELECTION depends on cost, quality, ETCH depth and MRR rate. |
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36. |
What is the similarity between normal Chemical milling process and Photo chemical milling?(a) Both use chemicals(b) Maskant application method(c) None of the mentioned(d) All of the mentionedI got this question in homework.My question comes from Photo Chemical Millling-Introduction in portion Chemical Processes of Advanced Machining |
Answer» The correct CHOICE is (a) Both USE chemicals |
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37. |
Which of the tolerance values are obtained, when we use cut and peel mask method for maskant?(a) ± 0.013 mm(b) ± 0.045 mm(c) ± 0.077 mm(d) ± 0.179 mmThe question was posed to me by my school teacher while I was bunking the class.Asked question is from CHM in division Chemical Processes of Advanced Machining |
Answer» Correct option is (d) ± 0.179 MM |
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38. |
In Chemical milling, excessive flow of chemical reagent results in which of the following defects?(a) Channellings(b) Grooves(c) Ridges(d) All of the mentionedI got this question by my college director while I was bunking the class.Asked question is from Chemical Milling in portion Chemical Processes of Advanced Machining |
Answer» Correct ANSWER is (d) All of the mentioned |
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39. |
CHM cannot eliminate which of the following defects?(a) Irregularities and dents(b) Surface scratches(c) Waviness(d) All of the mentionedThis question was addressed to me in a national level competition.Question is from Chemical Milling in section Chemical Processes of Advanced Machining |
Answer» Correct answer is (d) All of the mentioned |
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40. |
Electropolishing cannot cover up which type of defects?(a) Burrs on surfaces(b) Scales and distortions(c) Non-metallic inclusions(d) Metallographic examinationThe question was asked during an online exam.Enquiry is from EP-Applications and Limitations topic in division Chemical Processes of Advanced Machining |
Answer» The CORRECT OPTION is (c) Non-metallic inclusions |
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41. |
Which of the following come under process parameters of Chemical milling?(a) Reagent type(b) Concentration(c) Operating temperature(d) All of the mentionedThe question was posed to me during an interview.Enquiry is from CHM in chapter Chemical Processes of Advanced Machining |
Answer» RIGHT OPTION is (d) All of the MENTIONED To explain I would SAY: All the parameters mentioned above, are different process parameters required for Chemical milling. |
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42. |
State whether the following statement is true or false regarding process parameters of EP.(a) “In EP, process parameters have a direct impact on surface quality and productivity of process.”(b) True(c) FalseI got this question in quiz.My doubt is from EP-Process Parameters in portion Chemical Processes of Advanced Machining |
Answer» Right option is (a) “In EP, PROCESS parameters have a direct IMPACT on SURFACE QUALITY and PRODUCTIVITY of process.” |
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43. |
Porous castings yield, which type of surfaces in Chemical milling process?(a) Uniform surfaces(b) Even surfaces(c) Uneven surfaces(d) None of the mentionedI have been asked this question during an interview for a job.I'd like to ask this question from CHM-Limitations in section Chemical Processes of Advanced Machining |
Answer» The correct choice is (C) Uneven SURFACES |
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44. |
Which type of etching rate, mentioned below, produces low surface roughness?(a) Very low(b) Low(c) Medium(d) HighThis question was addressed to me in my homework.My question is based upon CHM in section Chemical Processes of Advanced Machining |
Answer» Correct answer is (d) High |
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45. |
State whether the following statement is true or false about Chemical milling.(a) “CHM can also affect mechanical properties, if they differ from surface layer to base metal.”(b) True(c) FalseI got this question in an online quiz.My doubt is from CHM in section Chemical Processes of Advanced Machining |
Answer» Right choice is (a) “CHM can also affect mechanical PROPERTIES, if they DIFFER from surface layer to base metal.” |
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46. |
Which of the tolerance values are obtained, when we use silk-screen resist method for maskant?(a) ± 0.013 mm(b) ± 0.045 mm(c) ± 0.077 mm(d) ± 0.179 mmI have been asked this question in unit test.The query is from CHM topic in division Chemical Processes of Advanced Machining |
Answer» Correct answer is (c) ± 0.077 MM |
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47. |
Which of the following can be used to apply the maskants on work piece in Chemical milling?(a) Dipping or spraying(b) Rolling or electro coating(c) Adhesive tapes(d) All of the mentionedI had been asked this question in a job interview.This key question is from CHM in division Chemical Processes of Advanced Machining |
Answer» The CORRECT CHOICE is (d) All of the mentioned |
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48. |
Which of the following are the typical applications of Photo chemical milling?(a) Production of signs(b) Production of labels(c) Fabrication of boxes and enclosures(d) All of the mentionedI got this question in an internship interview.I'm obligated to ask this question of PCM-Applications and Advantages in portion Chemical Processes of Advanced Machining |
Answer» RIGHT OPTION is (d) All of the MENTIONED For explanation: Using PCM, the above mentioned APPLICATIONS can be FULFILLED. |
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49. |
What type of work pieces must be used in Photochemical milling process?(a) Bent surfaces(b) Rolled surfaces(c) Flat surfaces(d) None of the mentionedI have been asked this question at a job interview.My doubt is from PCM-Applications and Advantages topic in section Chemical Processes of Advanced Machining |
Answer» Right option is (c) Flat surfaces |
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50. |
What is the cost per unit for low production volumes of complex designs using PCM?(a) Low(b) Medium(c) High(d) None of the mentionedThe question was asked by my college director while I was bunking the class.My query is from PCM-Applications and Advantages in division Chemical Processes of Advanced Machining |
Answer» RIGHT choice is (a) Low The explanation is: RELATIVELY low COST per UNIT is required in PCM, since tooling is inexpensive compared to that of traditional PRACTICES. |
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