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1.

Metals that follow linear oxidation kinetics at low temperatures tend to oxidize catastrophicallyat high temperatures.(a) True(b) FalseThis question was addressed to me during an interview.This key question is from High Temperature Materials in chapter High Temperature Corrosion of Corrosion Engineering

Answer»

Right choice is (a) True

To explain I would say: Metals that FOLLOWS linear oxidation KINETICS at low temperature tend to oxidize CATASTROPHICALLY at high temperatures. It is due to the rapid exothermic REACTIONS at the SURFACES at high temperatures.

2.

Which of the following metal(s) produces metal oxide at a metal-scale interface?(a) Titanium(b) Niobium(c) Zirconium(d) Titanium, Niobium, and ZirconiumI had been asked this question at a job interview.My question is taken from High-Temperature Corrosion topic in section High Temperature Corrosion of Corrosion Engineering

Answer»

The correct choice is (d) Titanium, NIOBIUM, and Zirconium

To elaborate: Titanium, Niobium, Zirconium, Hafnium, and Tantalum are the metals that produce metal OXIDES at the metal-scale INTERFACE. It is DUE to the predominant diffusion of oxygen-ion rather than metallic cation.

3.

Which of the following is/are true regarding internal corrosion?(a) Corrosion products precipitate in the metal matrix(b) Corrosion products precipitate in the metal matrix and metals such as Fe, Ni, and Co are highly prone to internal corrosion(c) Corrosion occurs on external surfaces of metals(d) It is due to the stable corrosion products of base metalsI had been asked this question in exam.Origin of the question is High Temperature Materials topic in division High Temperature Corrosion of Corrosion Engineering

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The correct option is (b) CORROSION products precipitate in the metal matrix and metals such as Fe, NI, and Co are highly prone to internal corrosion

Easy explanation: Internal corrosion is due to the one or more dilute ALLOYING ELEMENTS form more STABLE oxides than the base metal and preferentially forms corrosion in the metal matrix. Iron, nickel, and cobalt are the base metals that are prone to internal corrosion.

4.

Which of the following is/are true regarding stress rupture?(a) The stress required to cause a rupture in a predetermined time at a constant temperature(b) It is important in short-term high-temperature applications(c) Stress rupture is an important mechanical property for gas turbine or rocket engines(d) The stress required to cause a rupture in short-term high-temperature applications at a predetermined time is known as stress rupture and it is an important mechanical property for gas turbines and rocket enginesI have been asked this question by my college director while I was bunking the class.My question comes from High Temperature Materials topic in chapter High Temperature Corrosion of Corrosion Engineering

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Correct OPTION is (d) The stress required to cause a rupture in short-term high-temperature applications at a predetermined time is known as stress rupture and it is an IMPORTANT mechanical property for GAS turbines and rocket engines

The BEST I can explain: Stress rupture is defined as the amount of stress that is required to cause a rupture in short-term high-temperature applications at a predetermined time. It is an important mechanical property for gas turbines and rocket engines.

5.

What are the types of oxidation rate laws?(a) Linear and parabolic law(b) Cubic and logarithmic law(c) Linear, parabolic and cubic law(d) Linear, parabolic, cubic and logarithmic lawThe question was asked in an international level competition.This key question is from High-Temperature Corrosion topic in chapter High Temperature Corrosion of Corrosion Engineering

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Right choice is (d) Linear, parabolic, CUBIC and logarithmic law

To explain I would say: Oxidation rate laws are CLASSIFIED based on the variation of oxidation rate in DIFFERENT metals. They are linear, parabolic, cubic, and logarithmic laws.

6.

Which of the following is/are the n-type semiconducting oxides?(a) CdO2(b) TiO2(c) Al2O3, CdO2, and TiO2(d) CoOThe question was posed to me in exam.My enquiry is from High-Temperature Corrosion topic in section High Temperature Corrosion of Corrosion Engineering

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Correct option is (c) Al2O3, CdO2, and TiO2

The best I can explain: Semiconducting OXIDES such as CdO2, Al2O3, CdO, TiO2, Ta2O5, and SiO2 are n-type SEMICONDUCTORS. It CONTAINS an excess of NEGATIVELY charged electronic current carriers I.e. ELECTRONS.

7.

Which of the following nickel-based alloys is/are superalloys?(a) Hastelloy C-276(b) Inconel 718(c) Hastelloy C-276, Inconel 718 and Hastelloy HX(d) Hastelloy HXThis question was posed to me in an online interview.Question is from High Temperature Materials in chapter High Temperature Corrosion of Corrosion Engineering

Answer»

Correct option is (c) Hastelloy C-276, Inconel 718 and Hastelloy HX

Easy explanation: Superalloys or high-performance alloys are the alloys that can resist extreme conditions such as high temperature, high stress, high WEAR, and corrosive ATMOSPHERES. Nickel-based alloys are WIDELY USED as superalloys that include Hastelloy C-276, Inconel 718, and Hastelloy HX.

8.

Which of the following metal doesn’t follow linear oxidation law?(a) Sodium(b) Aluminum(c) Niobium(d) PotassiumI got this question by my college professor while I was bunking the class.Question is from High-Temperature Corrosion in portion High Temperature Corrosion of Corrosion Engineering

Answer»

The correct choice is (b) ALUMINUM

To explain: Linear oxidation law states that an INCREASE in weight PER unit area of metal is directly proportional to the time of exposure. Metals such as SODIUM, potassium, tantalum, and niobium follow linear oxidation law WHEREAS aluminum follows the logarithmic oxidation law.

9.

The diffusion of either cation or oxygen ions usually controls the reaction rate of high-temperature metallic oxidation.(a) True(b) FalseI got this question in class test.My enquiry is from High-Temperature Corrosion topic in section High Temperature Corrosion of Corrosion Engineering

Answer»

The correct option is (a) True

For explanation I would say: High-temperature metal-OXYGEN interaction can’t be separated electrically whereas diffusion of EITHER cation or oxygen ions usually controls the REACTION rate of high-temperature metallic OXIDATION.

10.

Which of the following mechanical properties is/are important in structural applications of metals?(a) Tensile strength(b) Yield strength(c) Ductility and Elasticity(d) Tensile strength, Yield strength, Ductility, and Fracture toughnessThis question was posed to me in unit test.This intriguing question originated from High Temperature Materials topic in division High Temperature Corrosion of Corrosion Engineering

Answer»

Correct answer is (d) Tensile strength, Yield strength, Ductility, and FRACTURE TOUGHNESS

Best EXPLANATION: Mechanical properties that are important in STRUCTURAL applications of METALS are:

i. Tensile strength

ii. Yield strength

iii. Ductility

iv. Fracture toughness.

11.

Which of the following is/are the adequate high-temperature mechanical properties to avoid fracture?(a) Low creep rate and high stress-rupture strength(b) High stress-rupture strength, low creep rate, and high fracture toughness(c) High stress-rupture strength and high fracture toughness(d) Low creep rate and high fracture toughnessThe question was posed to me in an online quiz.This interesting question is from High Temperature Materials in division High Temperature Corrosion of Corrosion Engineering

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Correct answer is (B) High stress-rupture strength, low creep rate, and high fracture TOUGHNESS

To ELABORATE: Low creep rate, high stress-rupture strength, and high fracture toughness are the adequate high-temperature MECHANICAL PROPERTIES to avoid fracture.

12.

Which of the following is/are correct regarding linear oxidation law?(a) Weight gain per unit area of the metal is directly proportional to the exposure time(b) It is a characteristic of porous or cracked scale(c) Sodium is an example that follows linear oxidation law(d) Weight gain per unit area of metal is directly proportional to exposure time, it is characteristic of porous or cracked scale and sodium follows linear oxidation lawThe question was asked in exam.My question is from High-Temperature Corrosion in chapter High Temperature Corrosion of Corrosion Engineering

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The correct choice is (d) Weight gain per unit area of metal is directly PROPORTIONAL to EXPOSURE TIME, it is characteristic of porous or cracked SCALE and sodium follows LINEAR oxidation law

The explanation: Linear oxidation law:

Weight gain per unit area of the metal is directly proportional to the exposure time

It is characteristics of porous or cracked scale

Sodium follows linear oxidation law.

13.

Which of the following metal has a nonprotective oxide?(a) Cadmium (CdO2)(b) Copper (Cu2O)(c) Chromium (Cr2O3)(d) Silicon (SiO2)I have been asked this question in an online interview.I would like to ask this question from High-Temperature Corrosion topic in portion High Temperature Corrosion of Corrosion Engineering

Answer»
14.

Which of the following is/are the limitations of high-temperature non-metallic materials?(a) Lack of ductility(b) Less resistance to thermal shock(c) Weldability, less resistance to thermal shock, lack of ductility and formability(d) Weldability and formabilityThe question was posed to me at a job interview.Asked question is from High Temperature Materials in chapter High Temperature Corrosion of Corrosion Engineering

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The correct option is (c) WELDABILITY, less resistance to THERMAL shock, LACK of ductility and formability

The EXPLANATION is: Limitations of high-temperature non-metallic materials are:

i. Lack of ductility

ii. Less resistance to thermal shock

iii. Lack of ductility

iv. Formability

v. Weldability.

15.

Which of the following is/are the high melting point metals?(a) Molybdenum(b) Tungsten(c) Columbium(d) Molybdenum, tungsten, columbium, and tantalumThe question was posed to me during an interview.Question is taken from High Temperature Materials in section High Temperature Corrosion of Corrosion Engineering

Answer» CORRECT OPTION is (d) Molybdenum, tungsten, columbium, and TANTALUM

The EXPLANATION: Metals – Melting points

i. Tungsten – 6170°F

ii. Tantalum – 5430°F

iii. Molybdenum – 4750°F

iv. Columbium – 4380°F.
16.

Which of the following metals results in the formation of volatile oxides?(a) Molybdenum(b) Tungsten(c) Osmium, tungsten, molybdenum, and Vanadium(d) VanadiumThe question was asked during an interview.Question is from High Temperature Materials topic in division High Temperature Corrosion of Corrosion Engineering

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Correct option is (C) OSMIUM, tungsten, molybdenum, and Vanadium

The best explanation: Volatile oxides are the oxides that get EVAPORATE within the fractions of seconds after their formation. Metals that form volatile oxides include osmium, tungsten, molybdenum, and vanadium.

17.

Which of the following is/are correct regarding the measurement of the rate of oxidation?(a) Weight loss per unit area of metal is the measure of the rate of oxidation(b) Either weight loss or weight gain per unit area of metal is the measure of the rate of oxidation(c) Weight gain per unit area of metal is the measure of the rate of oxidation(d) Neither weight loss nor weight gain per unit area of metals is the measure of the rate of oxidationThis question was posed to me in an online interview.This key question is from High-Temperature Corrosion in division High Temperature Corrosion of Corrosion Engineering

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Correct choice is (c) Weight GAIN PER UNIT area of metal is the MEASURE of the rate of oxidation

To elaborate: Rate of oxidation is usually measured and expressed in TERMS of weight gain per unit area of metal. As oxidation results in the conversion from metal M (x gms) to metallic oxides MOn (x+n*16 gms).

18.

Dilute alloying elements of base metals exhibiting a relatively high solubility and diffusivity for atomic oxygen are subject to internal corrosion.(a) True(b) FalseI had been asked this question during a job interview.My doubt is from High Temperature Materials in portion High Temperature Corrosion of Corrosion Engineering

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The correct answer is (a) True

For explanation I would say: Dilute alloying elements of base metals exhibiting a RELATIVELY HIGH solubility and diffusivity for atomic oxygen are subject to INTERNAL CORROSION. It is due to the formation of preferential STABLE oxides than the base metals.

19.

In general, all oxides are nonstoichiometric in nature their composition varies from an ideal molecular formula.(a) True(b) FalseI have been asked this question in examination.The doubt is from High-Temperature Corrosion in division High Temperature Corrosion of Corrosion Engineering

Answer»

The correct option is (a) True

For explanation I WOULD SAY: In general, all OXIDES are nonstoichiometric in nature their COMPOSITIONS VARY from an ideal molecular formula. It is due to the excess or deficiency in metallic ions or equivalent oxygen ions.

20.

Diffusion-controlled oxidation can be minimized by decreasing the concentration of ionic defects in the scale.(a) False(b) TrueThe question was asked during an interview.The above asked question is from High-Temperature Corrosion topic in portion High Temperature Corrosion of Corrosion Engineering

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Correct ANSWER is (B) True

Explanation: diffusion-controlled oxidation can be MINIMIZED by decreasing the CONCENTRATION of ionic defects in the scale. These defects include Frenkel defect, Schottky defect, and many crystallographic defects.

21.

The relative thickness of each phase of a metallic oxide is determined by the rate of ionic diffusion through that phase.(a) True(b) FalseThis question was posed to me by my college director while I was bunking the class.Origin of the question is High-Temperature Corrosion topic in portion High Temperature Corrosion of Corrosion Engineering

Answer» RIGHT answer is (a) True

The explanation: The relative THICKNESS of each PHASE of a metallic oxide is DETERMINED by the rate of ionic diffusion through that phase. Diffusion of ions MAY include metallic ions such as Fe^+2 or Fe^+3 or oxygen ions.
22.

Which of the following is/are the systems that are prone to high-temperature corrosion?(a) Gas turbines(b) Rocket engines(c) Furnaces(d) Gas turbines, rocket engines, and furnacesThe question was posed to me in an interview.My doubt stems from High-Temperature Corrosion in portion High Temperature Corrosion of Corrosion Engineering

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The correct ANSWER is (d) Gas turbines, rocket engines, and furnaces

The EXPLANATION is: High-TEMPERATURE systems such as gas turbines, rocket engines, and furnaces are prone to high-temperature CORROSION due to high working temperature and petrochemical corrosive atmosphere around it.

23.

Which of the following metallurgical changes that affect the structural stability of metals at high temperatures?(a) Grain growth, phase changes, precipitation dissolution and precipitation over aging(b) Grain growth and phase changes(c) Precipitation dissolution and precipitation over aging(d) Phase changes, precipitation dissolution and precipitation over agingI got this question in an interview for job.My question is based upon High Temperature Materials in division High Temperature Corrosion of Corrosion Engineering

Answer»

Right option is (a) GRAIN GROWTH, PHASE changes, precipitation dissolution and precipitation over aging

Best explanation: Metallurgical changes that affect the structural stability of METALS at high temperature are:

i. Grain growth

ii. Phase changes

iii. Precipitation dissolution

iv. Precipitation over aging.

24.

Which of the following is/are the characteristics of a metal oxide if the Pilling and Bed worth ratio is less than 1?(a) Protective(b) Unprotective(c) Unprotective and insufficient oxide(d) Unprotective and sufficient oxideI had been asked this question in an online quiz.This key question is from High-Temperature Corrosion topic in section High Temperature Corrosion of Corrosion Engineering

Answer»

The correct option is (c) Unprotective and insufficient oxide

For explanation: If PILLING and Bed WORTH ratio of a metal oxide is less than 1 then it is an unprotective and insufficient oxide, if it is near to 1 then it is protective and adherent and if it is GREATER than 1 then it is unprotective.

25.

Which of the following is/are the ideal characteristics of the passive metal oxide layer?(a) Good adherence and high melting point(b) Low electrical conductivity and low vapor pressure(c) Good adherence, high melting point, low vapor pressure, and low electrical conductivity(d) Good adherence and high vapor pressureI got this question by my school principal while I was bunking the class.This question is from High-Temperature Corrosion in portion High Temperature Corrosion of Corrosion Engineering

Answer»

The correct option is (C) Good adherence, high MELTING point, low VAPOR PRESSURE, and low electrical conductivity

To explain: Ideal characteristics of passive metal OXIDES layer are:

Good adherence

High melting point

Low electrical conductivity

Low vapor pressure

Low diffusion coefficient.

26.

Which of the following is/are true regarding parabolic oxidation rate law?(a) It was proposed by C. Wagner(b) It states that square of weight loss is directly proportional to the time of exposure(c) It was proposed by C. Wagner which states that square of weight loss is directly proportional to the time of exposure and it resembles non-steady-state diffusion-controlled reactions(d) It resembles non-steady-state diffusion-controlled reactionsThe question was asked in an online interview.The query is from High-Temperature Corrosion in division High Temperature Corrosion of Corrosion Engineering

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Right choice is (c) It was PROPOSED by C. Wagner which states that SQUARE of weight loss is DIRECTLY proportional to the time of EXPOSURE and it resembles non-steady-state diffusion-controlled reactions

The explanation is: True statements regarding parabolic oxidation rate LAW:

It was proposed by C. Wagner

It states that square of weight loss is directly proportional to the time of exposure

It resembles non-steady-state diffusion-controlled reactions.

27.

Which of the following metals results in the ignition in extreme cases?(a) Sodium(b) Magnesium(c) Niobium(d) Sodium, magnesium, and niobiumThe question was posed to me in an interview.This question is from High Temperature Materials in portion High Temperature Corrosion of Corrosion Engineering

Answer»

The correct answer is (d) SODIUM, MAGNESIUM, and NIOBIUM

Easy explanation: If the rate of heat transfer from metal to SURROUNDINGS is less than heat evolution from OXIDE formation then it increases the surface temperature of metals. This leads to the ignition of metals and it includes sodium, magnesium, and niobium.

28.

Which of the following is/are the causes for the poor oxidation resistance of metal oxide with high Pilling and Bed worth ratio?(a) Large compressive stresses in the oxide(b) Cracking(c) Spalling(d) Large compressive stresses in the oxide, cracking and spallingThis question was posed to me during an online interview.This key question is from High-Temperature Corrosion in chapter High Temperature Corrosion of Corrosion Engineering

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Correct ANSWER is (d) Large compressive stresses in the oxide, cracking and spalling

To explain I would say: Metal oxides with a value GREATER than 1 Pilling and Bed worth ratio have poor OXIDATION RESISTANCE due to large compressive stresses in the oxide, cracking, and spalling.

29.

Which of the following is/are correct regarding creep?(a) It is the continuous plastic elongation of metal under constant load(b) It is the high-temperature mechanical effect of a metal(c) It is the continuous plastic elongation of metal under constant load at high temperature and it can be minimized by the fraction of grain boundaries(d) It can be minimized by reducing the fraction of grain boundariesI have been asked this question in exam.The query is from High Temperature Materials in section High Temperature Corrosion of Corrosion Engineering

Answer»

The correct OPTION is (c) It is the continuous plastic elongation of metal under CONSTANT load at high temperature and it can be MINIMIZED by the fraction of grain boundaries

The explanation is: It is defined as the continuous plastic elongation of metal under constant load at high temperatures. Creep rate is then expressed as PERCENT elongation in a GIVEN time. It can be minimized by reducing the fraction of grain boundaries.

30.

Which of the following strengthening mechanisms is/are used to attain high-temperature strength?(a) Solid-solution strengthening(b) Precipitation hardening(c) Dispersion hardening(d) Solid-solution strengthening, precipitation hardening or dispersion hardeningThe question was asked during an internship interview.Question is taken from High Temperature Materials topic in division High Temperature Corrosion of Corrosion Engineering

Answer» RIGHT choice is (d) Solid-solution STRENGTHENING, precipitation hardening or dispersion hardening

For EXPLANATION: Strengthening MECHANISM that is used to attain high-temperature strength are:

i. Solid-solution strengthening

ii. Precipitation hardening

iii. Dispersion hardening.
31.

Which of the following is/are the interface at which new metallic oxides (MO) are produced?(a) Metal-scale interface(b) Scale-gas interface(c) Metal-scale interface or scale-gas interface(d) Neither metal-scale interface nor scale-gas interfaceI got this question in exam.The above asked question is from High-Temperature Corrosion topic in section High Temperature Corrosion of Corrosion Engineering

Answer» CORRECT OPTION is (c) Metal-scale interface or scale-gas interface

The explanation is: New METALLIC oxides (MO) is PRODUCED at a metal-gas interface or scale-gas interface BASED on the diffusion coefficient of metallic and oxygen ions in the metal matrix.
32.

Which of the following order is correct regarding the oxides of iron starting from metallic iron to gaseous oxygen interface?(a) FeO, Fe2O3, and Fe3O4(b) Fe2O3, Fe3O4 and FeO(c) Fe3O4, Fe2O3, and FeO(d) FeO, Fe3O4, and Fe2O3The question was asked in quiz.My question is based upon High-Temperature Corrosion topic in portion High Temperature Corrosion of Corrosion Engineering

Answer» CORRECT choice is (d) FeO, Fe3O4, and Fe2O3

For explanation I WOULD say: The most oxygen-rich compound is found at the scale-gas interface WHEREAS a metal-rich compound is found at the metal-scale interface. Therefore, the correct order is FeO(22.270% O2), Fe3O4(27.641% O2), and Fe3O4(30.057% O2).
33.

What is the value of the Pilling and Bed worth ratio of tungsten?(a) 1.21(b) 3.40(c) 2.60(d) 0.45This question was addressed to me in an international level competition.My query is from High-Temperature Corrosion in chapter High Temperature Corrosion of Corrosion Engineering

Answer»

The correct option is (b) 3.40

Explanation: Pilling and Bed WORTH RATIO is DEFINED as the volume ratio of oxide and metal per grams atom of metal. The Pilling and Bed worth ratio of TUNGSTEN is around 3.40 and it is unprotective in nature.

34.

Pilling and Bed worth proposed that oxidation resistance is related to the volume ratio of oxide and metal per grams atom of metal.(a) True(b) FalseThe question was posed to me in an interview for job.The doubt is from High-Temperature Corrosion in division High Temperature Corrosion of Corrosion Engineering

Answer» RIGHT answer is (a) True

To elaborate: Pilling and Bed worth proposed that oxidation RESISTANCE of a metal OXIDE is related to the volume ratio of oxide and metal PER GRAMS atom of metal.