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1.

Controls can be made using _____________(a) wood(b) copper(c) steel(d) flapsI have been asked this question in an internship interview.This interesting question is from Materials Selection in chapter Materials Selection of Aerospace Materials & Processes

Answer»

The correct choice is (c) STEEL

For EXPLANATION I would SAY: Controls can be made using either steel or aluminium alloys. Controls refer to the CONTROL parts of an aircraft like control sticks, torsion tubes, bell-cranks etc. Wood and copper are not used.

2.

Which of the following can be used as wing covering in an aircraft?(a) Manganese alloy(b) Carbon(c) Titanium(d) Aluminium alloyThis question was posed to me in homework.The question is from Materials Selection topic in section Materials Selection of Aerospace Materials & Processes

Answer»

Right option is (d) ALUMINIUM alloy

Easiest EXPLANATION: Aluminum alloy can be USED as a covering for wings in an aircraft. There are other materials that can be used, like fabric and plywood. CARBON, titanium and manganese alloy are not used for this PURPOSE.

3.

Which of the following materials is used in making aircraft windows?(a) Thick glass(b) Plexiglass(c) Graphite(d) Plane glassI got this question during an interview for a job.My question is taken from Materials Selection in division Materials Selection of Aerospace Materials & Processes

Answer»

Right option is (b) Plexiglass

The best explanation: Plexiglass is the material used in making aircraft windows. It is PREFERRED instead of plane GLASS. It has attractive properties, LIKE its strength and TRANSPARENCY. Aircraft windows are made of SEVERAL layers.

4.

No matter what the properties of a material are, cost should be the most vital consideration in the selection of materials.(a) True(b) FalseThis question was addressed to me in an international level competition.This interesting question is from Factors Affecting the Selection of Materials in chapter Materials Selection of Aerospace Materials & Processes

Answer»

The correct ANSWER is (b) False

To ELABORATE: Cost should not be the only and primary consideration in the selection of materials. The materials that have good properties like high strength /weight ratio must be SELECTED, and cost can be a factor of selection among them later in the process. The quality of material must not be compromised DUE to cost.

5.

What is the foamability of a material?(a) The act of increasing the amount of material(b) The ability to make a soldered joint(c) Anti-foaming agents in a material(d) The amount of capability to produce foamThe question was asked in an interview for job.I would like to ask this question from Factors Affecting the Selection of Materials topic in division Materials Selection of Aerospace Materials & Processes

Answer» CORRECT option is (d) The amount of CAPABILITY to produce FOAM

The explanation: The capability to produce foam is called the foamability of a MATERIAL. The ability of a material to be made into SOLDERED joints easily is called solderability of a material. Both foamability and solderability are technological factors of a material.
6.

Bolts in an aircraft are made of _____________(a) nickel steel(b) graphite(c) aluminium(d) ironThe question was posed to me in class test.The doubt is from Materials Selection topic in division Materials Selection of Aerospace Materials & Processes

Answer»

The CORRECT choice is (a) NICKEL steel

To explain: Nickel steels are used in making bolts of an aircraft. Bolts are used in structural connections. Bolts made of nickel steel have higher Strength COMPARED to chrome-molybdenum bolts, which are used if there is a requirement of welding as nickel steel is not easy to WELD.

7.

What are the wheels of a landing great made of?(a) Typical rubber(b) Sensitive rubber(c) Titanium alloy(d) Thick rubberThis question was addressed to me during an internship interview.My question is based upon Materials Selection topic in portion Materials Selection of Aerospace Materials & Processes

Answer»

The correct choice is (d) THICK rubber

For explanation I would say: The wheels of landing gear are made of thick rubber. This is to absorb any shocks. The other part of the landing gear contains titanium ALLOYS. The wheels are pumped with gases like NITROGEN to AVOID explosions.

8.

Magnesium and its alloys are suitable to use in the construction of helicopters.(a) True(b) FalseI have been asked this question at a job interview.This key question is from Materials Selection in section Materials Selection of Aerospace Materials & Processes

Answer»

The CORRECT answer is (a) True

For explanation I would say: MAGNESIUM and its alloys are suitable to use while making helicopters. This is because it is lighter in WEIGHT compared to aluminium. It is a good STRUCTURAL metal to use. But it is not resistant to corrosion.

9.

Which of the following can be used to make seats in an aircraft?(a) Magnesium alloy sheets(b) Graphite(c) Rubber(d) Pure magnesiumThe question was posed to me in an online quiz.Question is from Materials Selection topic in portion Materials Selection of Aerospace Materials & Processes

Answer»

The correct choice is (a) Magnesium alloy sheets

Best explanation: Aircraft seats are MADE using magnesium alloy sheets. Aluminium alloy sheets can also be used. Pure magnesium is not used, as alloyed METALS typically have PREFERABLE properties COMPARED to elements in their pure state.

10.

Which of the following is not used to manufacture a wing-tip bow?(a) Chrome-molybdenum(b) Aluminium alloy(c) Douglas fir(d) Mild steelThe question was posed to me in unit test.This key question is from Materials Selection topic in division Materials Selection of Aerospace Materials & Processes

Answer»

Right answer is (c) Douglas fir

Easiest explanation: Wing-tip BOWS can be manufactured using chrome-molybdenum, ALUMINIUM alloy and mild steel. However, Douglas fir is not used. Douglas fir is a type of tree whose wood can be used in manufacturing wing BEAMS.

11.

Non-metallic materials are primarily used in manufacturing _____________(a) fuselage(b) engine(c) wing tips and stabilizer tips(d) seatsThis question was posed to me in my homework.The above asked question is from Materials Selection topic in section Materials Selection of Aerospace Materials & Processes

Answer»

Correct choice is (c) wing tips and stabilizer tips

To explain I would say: There are several non-metallic PARTS used in the CONSTRUCTION of an aircraft. Wing tips and stabilizer tips CONTAIN non-metallic parts. The different non-metallic parts used are TRANSPARENT PLASTICS, reinforced plastics, carbon fiber materials, etc.

12.

Which of the following specification is used in manufacturing fuselage, oil tank and wings of an aircraft?(a) 1111-Z(b) 2024-T4(c) 2011-X2(d) 1214-AI had been asked this question by my school principal while I was bunking the class.My query is from Materials Selection in portion Materials Selection of Aerospace Materials & Processes

Answer»

The correct choice is (b) 2024-T4

The explanation is: 2024-T4 is used in MANUFACTURING several components of an aircraft like the fuselage, OIL tank and WINGS. It is used in WING covering, wing ribs, wing leading EDGE, wing beams, etc. 2024-T4 is a type of aluminium alloy. It is a part of the 2000 series of aluminium alloy.

13.

Which of the following components is/are used in making aircraft wings?(a) Titanium alloys(b) Graphite(c) Aluminium alloys(d) Titanium alloys and aluminium alloysI have been asked this question during an online interview.Origin of the question is Materials Selection in section Materials Selection of Aerospace Materials & Processes

Answer»

The correct choice is (a) TITANIUM ALLOYS

Explanation: Both titanium alloys and aluminium alloys can be used in MAKING aircraft wings. Titanium alloys have good strength, low WEIGHT and are resistant to CORROSION. Aluminium alloys have high strength and high ductility.

14.

The dimension of material is considered to be a _____________ property.(a) physical(b) technological(c) mechanical(d) economicThis question was posed to me by my school teacher while I was bunking the class.I'm obligated to ask this question of Factors Affecting the Selection of Materials topic in division Materials Selection of Aerospace Materials & Processes

Answer»

The correct option is (a) physical

Easiest explanation: The dimension of a material is a physical property. Dimension is the physical MEASUREMENT of an object. Length, breadth and HEIGHT DESCRIBE the dimensions of an object. It is not an ECONOMIC, technological or mechanical property.

15.

What is the machinability of a material?(a) Lack of material(b) Ease of cutting a material(c) Shining the material(d) Shrinking the materialThis question was addressed to me in an international level competition.My doubt is from Factors Affecting the Selection of Materials in section Materials Selection of Aerospace Materials & Processes

Answer»

The correct option is (b) Ease of cutting a MATERIAL

Explanation: MACHINABILITY is the ease of cutting material. It is the CHANGE in the form of material along with being ECONOMICALLY beneficial, at a low cost. The machinability of a material is a technological factor.

16.

Wood cannot be used to make any part of an aircraft.(a) True(b) FalseThe question was posed to me by my college professor while I was bunking the class.This interesting question is from Materials Selection topic in chapter Materials Selection of Aerospace Materials & Processes

Answer» RIGHT option is (b) False

Easy explanation: Wood is used in manufacturing several parts of an aircraft. It is used in propeller blades, wing RIBS ETC. Plywood is used in making parts LIKE wing leading edge, flooring, etc. Wing beams can be made of several types of woods like Douglas FIR, poplar etc.
17.

What is the thickness of the sheets used in manufacturing oil tanks?(a) 1.5 to 26 mm(b) 0.889 to 1.2446 mm(c) 5.9 to 10.21 mm(d) 0.5 to 0.7 mmI got this question by my school principal while I was bunking the class.The above asked question is from Materials Selection topic in portion Materials Selection of Aerospace Materials & Processes

Answer»

Correct option is (b) 0.889 to 1.2446 MM

Easiest explanation: Oil tanks are usually made with aluminium or its alloys, ALTHOUGH magnesium can also be USED. The thickness of the sheets used is somewhere between 0.889 to 12.446 mm. The thickness depends upon VARIOUS parameters like shape, size, etc.

18.

Which of the following factors is least considered in the selection of materials for aircraft construction?(a) Color(b) Melting point(c) Weldability(d) ElasticityThis question was posed to me during an online exam.Enquiry is from Factors Affecting the Selection of Materials topic in portion Materials Selection of Aerospace Materials & Processes

Answer»

Right option is (a) Color

Best explanation: Color is the least considered factor in the selection of materials. The technological, physical and economic factors LIKE melting point, weldability and availability are MUCH more important as they affect SAFETY and PERFORMANCE more. Also, materials can be colored according to REQUIREMENTS.

19.

Which cost of the Shop equipment required should be considered?(a) Comparative cost(b) Initial cost(c) Maintenance cost(d) Maintenance cost plus the initial costThe question was posed to me during an internship interview.This is a very interesting question from Factors Affecting the Selection of Materials topic in portion Materials Selection of Aerospace Materials & Processes

Answer»

Correct choice is (d) Maintenance cost plus the INITIAL cost

Easiest explanation: While considering the cost of SHOP equipment required, both the maintenance cost plus the initial cost of the material must be considered. This is an important economic consideration in the selection of MATERIALS used in the CONSTRUCTION of an aircraft.

20.

Metals like chrome-molybdenum steel are heated to a temperature of ____________ to make bushings.(a) 500 or 750 psi(b) 1000 psi(c) 650,000 or 7000,000 psi(d) 125,000 or 150,000 psiI have been asked this question in final exam.The question is from Materials Selection topic in chapter Materials Selection of Aerospace Materials & Processes

Answer»

The correct option is (d) 125,000 or 150,000 PSI

The BEST I can explain: Bushings are MANUFACTURED by heating METALS LIKE chrome-molybdenum steel to a temperature of 125,000 or 150,000 psi. Bushings can be replaced by new parts once they are worn out.

21.

What is the fuselage of an aircraft made of?(a) Pure iron(b) Acrylic(c) Aluminium alloy(d) MagnesiumThis question was addressed to me in unit test.Question is from Materials Selection topic in portion Materials Selection of Aerospace Materials & Processes

Answer»

Right OPTION is (c) Aluminium alloy

The best I can explain: The fuselage of an aircraft is typically made of aluminium ALLOYS. The fuselage is the mainframe of an aircraft. Aluminium alloy is CHOSEN because it has favorable properties, like high ductility, high strength/weight ratio ETC.

22.

Which of the following is an economic consideration of a material?(a) Structure(b) Appearance(c) Availability(d) StrainThe question was posed to me in my homework.The above asked question is from Factors Affecting the Selection of Materials topic in portion Materials Selection of Aerospace Materials & Processes

Answer»

Correct answer is (c) Availability

The best explanation: The availability of MATERIAL is an ECONOMIC consideration. The material being used for the construction of an aircraft must be AVAILABLE for all requirements. Structure and appearance are physical properties of a material.

23.

Is the standardization of materials advantageous?(a) No, it is harmful to the aircraft(b) Only for the wheels of the aircraft(c) Yes, it is advantageous(d) It has never been done beforeI had been asked this question in homework.Question is from Factors Affecting the Selection of Materials in portion Materials Selection of Aerospace Materials & Processes

Answer»

Correct answer is (c) Yes, it is advantageous

Explanation: STANDARDIZATION of materials is an ADVANTAGE. It refers to using the available material in manufacturing different components, instead of STOCKING several materials that RESULT in RESIDUAL materials being left.

24.

What does a good working property of material mean?(a) To have high strength(b) To be able to bend or machine the material in the desired shape(c) To have a corrosive nature(d) To ability to join the material in the desired shapeI got this question during an internship interview.The doubt is from Materials Selection in portion Materials Selection of Aerospace Materials & Processes

Answer» RIGHT choice is (b) To be ABLE to bend or machine the material in the desired shape

To elaborate: The working PROPERTY of a material is the ability to change its shape in the REQUIRED form. The ability to JOIN the material is called joining property. They are important in the fabrication of aircraft parts.
25.

Which of the following is a mechanical property of materials?(a) Color(b) Appearance(c) Reliability(d) ElasticityI had been asked this question by my college director while I was bunking the class.Origin of the question is Materials Selection in portion Materials Selection of Aerospace Materials & Processes

Answer»

Right choice is (d) ELASTICITY

The explanation is: Elasticity is a mechanical property. It is the ABILITY of a material to return to its original SHAPE after the material undergoes DEFORMATION. Appearance and colour are physical properties of a material.

26.

Which of the following methods would be helpful if a material that is not resistant to corrosion is used?(a) Painting a protective layer(b) Heating to 10°F(c) Increase the quantity of material(d) DisjoiningThe question was posed to me in a job interview.This is a very interesting question from Materials Selection in chapter Materials Selection of Aerospace Materials & Processes

Answer»

Right ANSWER is (a) Painting a protective LAYER

The explanation is: Materials that are not resistant to corrosion can be painted with a protective layer of another METAL. A few EXAMPLES of metals are CHROMIUM, nickel or zinc. Increasing the quantity of material or heating will not help.

27.

Porosity is the quantity of void space in a structure.(a) True(b) FalseThis question was addressed to me in an online interview.My doubt is from Factors Affecting the Selection of Materials in portion Materials Selection of Aerospace Materials & Processes

Answer»

Correct option is (a) True

For EXPLANATION: Porosity is the QUANTITY of VOID space present in the structure of a material. It is the ratio of PORE volume to the total structure volume. It is one of the physical PROPERTIES of a material.

28.

Landing gear wheels are made of rubber to absorb shock.(a) True(b) FalseI had been asked this question in an internship interview.Enquiry is from Materials Selection topic in section Materials Selection of Aerospace Materials & Processes

Answer»

Correct answer is (a) True

The EXPLANATION: Landing gear wheels are made of thick rubber. This is to absorb the shock WAVES and vibration caused when landing an AIRCRAFT. It also prevents the LOSS of fluids. Rubber is a good NONMETALLIC component of aircraft.

29.

Which of the following is not a property of aluminium that makes it ideal to use as an aircraft material?(a) Resistance to corrosion(b) Light in weight(c) High fuel consumption(d) High strength alloyI got this question in a national level competition.This intriguing question originated from Materials Selection topic in division Materials Selection of Aerospace Materials & Processes

Answer»

Right OPTION is (c) High fuel CONSUMPTION

Explanation: High fuel consumption is not an advantage. Moreover, ALUMINIUM has a low fuel consumption. It is light in weight compared to other metals like steel. It is ALSO a high strength alloy. It is resistant to corrosion.

30.

Using materials with good joining properties is an advantage.(a) True(b) FalseThis question was addressed to me in an internship interview.This intriguing question comes from Materials Selection topic in chapter Materials Selection of Aerospace Materials & Processes

Answer» CORRECT option is (a) True

For explanation I would say: MATERIALS with a good joining PROPERTY are an advantage. The joining property of a material is the ability to manufacture a structural joint by mechanical methods or welding, SOLDERING, etc. It is useful in fabrication.
31.

Which of the following is a technological factor of materials?(a) Castability(b) Melting point(c) Availability(d) StressI got this question during an online interview.The doubt is from Factors Affecting the Selection of Materials in chapter Materials Selection of Aerospace Materials & Processes

Answer»

Right ANSWER is (a) Castability

The EXPLANATION is: Castability is a technological factor of MATERIALS. The ease with which the material can be cast is called castability. The higher the castability, easier the PROCESS. MELTING point and availability are physical properties of a material.

32.

What is fatigue strength?(a) Strength/weight ratio(b) Elasticity(c) Resistance to cyclical stress(d) Strain energyThe question was asked during an online interview.This interesting question is from Materials Selection topic in division Materials Selection of Aerospace Materials & Processes

Answer»

Right option is (c) Resistance to cyclical stress

Easy EXPLANATION: The highest point up to which the material can RESIST cycles of stress. Aircraft are AFFECTED by several STRESSES and loads. It is important to consider their resistance to these loads and stresses to avoid failure.

33.

An aircraft material should be resistant to ______________(a) join(b) work(c) shock loads(d) strengthThis question was posed to me by my school teacher while I was bunking the class.Asked question is from Materials Selection in portion Materials Selection of Aerospace Materials & Processes

Answer»

Correct answer is (C) shock LOADS

For explanation I would SAY: An aircraft should be resistant to shock loads. Joining property and working property are important for the design and FABRICATION of components. Strength is an advantageous property for a material.

34.

Materials with ______________ are typically used in aircraft construction.(a) no strain(b) lower strength/weight ratio(c) average strength/weight ratio(d) higher strength/weight ratioI got this question in final exam.Query is from Materials Selection in section Materials Selection of Aerospace Materials & Processes

Answer»

The correct ANSWER is (d) higher strength/WEIGHT ratio

Best explanation: The strength/weight ratio is an indication of the material’s ability to sustain the LOAD. Materials with HIGH weight are not preferred. Material with high strength and low weight have good strength/weight ratio, hence they are used.

35.

What is a supplementary operation requirement?(a) The availability of extra material if the original material is damaged(b) A material that requires supplementary operations to be used in manufacturing(c) The operations that are not necessary to perform(d) Operations that have to be avoidedI have been asked this question by my school principal while I was bunking the class.The question is from Factors Affecting the Selection of Materials topic in section Materials Selection of Aerospace Materials & Processes

Answer»

Right answer is (b) A MATERIAL that requires supplementary operations to be USED in manufacturing

Easiest explanation: A material that requires supplementary operations before being used in manufacturing is called supplementary operational requirement. The operations vary depending on the material. A few examples are plating, heat treatment ETC. The materials cannot be used in their NATURAL state. This is a disadvantage as it is more costly and time-consuming.

36.

Why is the reliability of a material an important property?(a) To maintain material cost(b) To maintain the quality of material(c) To obtain old stock material(d) To consider supplementary materialThis question was addressed to me during an online interview.Asked question is from Factors Affecting the Selection of Materials topic in division Materials Selection of Aerospace Materials & Processes

Answer» RIGHT choice is (B) To maintain the quality of MATERIAL

Easiest explanation: Reliability of a material is important to maintain the quality of the material. The material has to be manufactured by a standard manufacturer that produces good quality material to ensure that the material is not EASILY DAMAGED.
37.

Why is low thermal conductivity important for aircraft systems?(a) To increase the strength of the material(b) To protect from excessive heating(c) To keep aircraft warm for passengers(d) For oxygenThis question was addressed to me in semester exam.The query is from Materials Selection in portion Materials Selection of Aerospace Materials & Processes

Answer»

The correct answer is (b) To PROTECT from excessive heating

The EXPLANATION: Thermal conductivity of a material is the rate at which it conducts heat. Low thermal conductivity is IMPORTANT because it prevents the systems from excessive heating hence preventing FAILURE. It does not affect the OXYGEN levels or increase the strength.