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1.

Polishing in Magnetic abrasive finishing is done, by which action of material removal?(a) Mechanical abrasion(b) Mechanical erosion(c) Chemical corrosion(d) Material vaporizationThis question was addressed to me in an online quiz.This intriguing question comes from MAF topic in chapter Mechanical Processes of Advanced Machining

Answer»

Correct OPTION is (a) Mechanical abrasion

For explanation I WOULD say: Abrasives are USED for the polishing and finishing OPERATIONS of the parts, in MAGNETIC abrasive finishing.

2.

Which of the following motions are opted, in order to carry on with the Magnetic abrasive finishing?(a) Rotary motion(b) Oscillatory motion(c) Vibratory motion(d) All of the mentionedThis question was addressed to me by my school principal while I was bunking the class.The above asked question is from Magnetic Abrasive Finishing topic in section Mechanical Processes of Advanced Machining

Answer»

Correct answer is (d) All of the MENTIONED

To elaborate: All the motions mentioned above, are needed for MACHINING PARTS in MAF.

3.

Which of the following industries use Ice jet machining for different applications?(a) Food industry(b) Medical industry(c) Space industry(d) All of the mentionedThe question was posed to me in an interview for internship.I would like to ask this question from Ice Jet Machining in portion Mechanical Processes of Advanced Machining

Answer»

Correct option is (d) All of the mentioned

The best explanation: Different TYPE of INDUSTRIES mentioned above use Ice jet machining for WIDE VARIETY of APPLICATIONS.

4.

Which of the following are the processes and applications by the use of IJM?(a) Ice Deburring process(b) Ice Cutting process(c) Ice Blasting process(d) All of the mentionedThe question was posed to me during an interview for a job.My question is from Ice Jet Machining topic in section Mechanical Processes of Advanced Machining

Answer» RIGHT choice is (d) All of the MENTIONED

Explanation: All the processes mentioned above are done by using IJM.
5.

State whether the following statement is true or false about Abrasive water jet machining.(a) “A material, whose material removal rate is higher, produces larger surface roughness.”(b) True(c) FalseThis question was addressed to me in an interview.I'd like to ask this question from AWJM topic in portion Mechanical Processes of Advanced Machining

Answer»

The correct option is (a) “A material, WHOSE material removal RATE is higher, PRODUCES larger surface roughness.”

The best explanation: As rate of material removal increases in AWJM, large surface roughness are produced.

6.

How is the material removed in Abrasive water jet machining?(a) Vaporization(b) Electron transfer(c) Corrosion(d) ErosionThis question was posed to me in a national level competition.Origin of the question is Abrasive Water Jet Machining topic in section Mechanical Processes of Advanced Machining

Answer»

Correct choice is (d) EROSION

Easy explanation: In Abrasive water jet machining, material removal takes place by the erosion of the work piece material USING ABRASIVES ACCELERATED by jet STREAM.

7.

After how much time tool has to be changed in AJM?(a) 1 hr(b) 2 hrs(c) 5 hrs(d) No tool change requiredI had been asked this question during an interview for a job.My doubt stems from AJM in chapter Mechanical Processes of Advanced Machining

Answer»

Right OPTION is (d) No tool CHANGE REQUIRED

The best EXPLANATION: In ABRASIVE jet machining, tool changes are not required.

8.

Using abrasive jet machining, wire cleaning and insulation stripping take place without affecting the conductor.(a) True(b) FalseI have been asked this question in final exam.Question is from AJM topic in chapter Mechanical Processes of Advanced Machining

Answer»

The correct answer is (a) True

Easy explanation: Without affecting the CONDUCTOR, both STRIPPING and cleaning are DONE, by using Abrasive JET machining.

9.

What are the tolerance limit values in Abrasive water jet machining?(a) ± 0.01 mm(b) ± 0.03 mm(c) ± 0.05 mm(d) ± 0.07 mmThe question was posed to me in examination.This key question is from AJM topic in portion Mechanical Processes of Advanced Machining

Answer»

Correct answer is (C) ± 0.05 mm

For EXPLANATION I WOULD say: In ABRASIVE jet MACHINING, tolerance limit values range between ± 0.05 mm.

10.

Which of the following values, does the diameter of the nozzle lies between?(a) 0.01 – 0.10 mm(b) 0.30 – 0.50 mm(c) 0.70 – 0.90 mm(d) 1.10 – 1.50 mmThe question was posed to me during an online interview.I would like to ask this question from AJM topic in portion Mechanical Processes of Advanced Machining

Answer» CORRECT ANSWER is (b) 0.30 – 0.50 mm

For explanation: In AJM, DIAMETER of the nozzle RANGES between 0.30 – 0.50 mm.
11.

What are the values of jet velocities in Water jet machining?(a) 100 – 200 m/s(b) 200 – 500 m/s(c) 500 – 1500 m/s(d) 1500 – 3000 m/sI had been asked this question in homework.My question is from WJM topic in portion Mechanical Processes of Advanced Machining

Answer»

Correct OPTION is (c) 500 – 1500 m/s

Explanation: Velocity of the WATER jet STREAM ranges between 540 – 1480 m/s in WJM.

12.

How many parts are cut using Water jet machining, on a single blank?(a) One part(b) Two parts(c) Three parts(d) Multiple partsI had been asked this question in an interview.I want to ask this question from WJM in portion Mechanical Processes of Advanced Machining

Answer»

The correct answer is (d) MULTIPLE parts

The explanation is: DEPENDING up on the kerf width, multiple parts can be machined using a SINGLE BLANK.

13.

Distance between which components, is the stand-off distance?(a) Nozzle-inlet and work piece top(b) Nozzle-outlet and work piece-top(c) Nozzle-inlet and work piece-bottom(d) Nozzle-outlet and work piece-bottomThe question was asked by my school teacher while I was bunking the class.Enquiry is from WJM in division Mechanical Processes of Advanced Machining

Answer»

The CORRECT option is (B) Nozzle-outlet and work PIECE-top

Best EXPLANATION: Stand-off DISTANCE is the distance between top of work piece and nozzle outlet.

14.

What is the value of diameter of the jet cutting nozzle in WJM?(a) 0.01 – 0.1 mm(b) 0.1 – 0.3 mm(c) 0.3 – 0.7 mm(d) 0.7 – 1.5 mmThe question was asked in a job interview.My doubt is from WJM topic in section Mechanical Processes of Advanced Machining

Answer»

Right option is (b) 0.1 – 0.3 MM

The EXPLANATION is: In WJM, DIAMETER of the NOZZLES range between 0.10 – 0.30 mm.

15.

In production of EDM electrodes, typical ultrasonic speeds, in graphite ranges between?(a) 0.01 – 0.10 cm/min(b) 0.10 – 0.25 cm/min(c) 0.25 – 0.40 cm/min(d) 0.40 – 1.40 cm/minI had been asked this question during an internship interview.This intriguing question originated from USM topic in section Mechanical Processes of Advanced Machining

Answer» CORRECT CHOICE is (d) 0.40 – 1.40 cm/min

For EXPLANATION I would say: TYPICAL ultrasonic speeds used are between 0.4 – 1.4 cm/min, used in producing EDM electrodes.
16.

In Micro-Ultrasonic Machining, which of the following component vibrates?(a) Tool(b) Work piece(c) Feed pipe(d) All of the mentionedI got this question in exam.I'd like to ask this question from USM topic in section Mechanical Processes of Advanced Machining

Answer»

Right CHOICE is (B) Work PIECE

To elaborate: Unlike the normal Ultrasonic Machining, Micro-USM UTILIZES the work piece’s VIBRATION and the rotation of the tool.

17.

What is the value of depth in Ultrasonic sinking, after which, material removal becomes difficult?(a) 1 to 2 mm(b) 2 to 5 mm(c) 5 to 7 mm(d) 7 to 10 mmThe question was asked during a job interview.Query is from USM topic in portion Mechanical Processes of Advanced Machining

Answer» RIGHT OPTION is (c) 5 to 7 mm

To explain: After a depth of 5 to 7 mm, in USM SINKING, material removal becomes very DIFFICULT.
18.

State whether the following statement is true or false regarding MAF.(a) “As the forces exerted on the rollers are very small, polishing actions takes place very finely.”(b) True(c) FalseThis question was addressed to me during an interview.Origin of the question is MAF in section Mechanical Processes of Advanced Machining

Answer»

Correct OPTION is (a) “As the forces exerted on the ROLLERS are very small, POLISHING actions takes place very FINELY.”

To explain: Since the forces exerted are very small, polishing is very fine.

19.

What is the value of magnetic pressure used in Magnetic abrasive machining?(a) 0 – 30 kPa(b) 50 – 100 kPa(c) 100 – 200 kPa(d) 200 – 500 kPaI got this question during an online interview.The question is from MAF in chapter Mechanical Processes of Advanced Machining

Answer»

The correct option is (a) 0 – 30 KPA

The explanation: In Magnetic ABRASIVE finishing, value of magnetic PRESSURE RANGES between 0 – 30 kPa.

20.

What are the size ranges of the abrasives used in Magnetic abrasive finishing?(a) 0.1 to 1 microns(b) 1 to 10 microns(c) 10 to 100 microns(d) 100 to 1000 micronsThis question was addressed to me in homework.This intriguing question comes from MAF topic in section Mechanical Processes of Advanced Machining

Answer»

Right choice is (B) 1 to 10 microns

To EXPLAIN: The SIZE of abrasives used for FINISHING range between 1 to 10 microns.

21.

Which of the following processes cannot be machined using Magnetic abrasive finishing?(a) Surface finishing(b) Surface polishing(c) Hole Drilling(d) None of the mentionedThis question was posed to me by my college professor while I was bunking the class.This is a very interesting question from Magnetic Abrasive Finishing in section Mechanical Processes of Advanced Machining

Answer»

Right choice is (C) HOLE Drilling

Easiest explanation: HOLES drilling is one of the processes that cannot be done USING MAGNETIC Abrasive Finishing.

22.

Which of the following material/s cannot be used for making of nozzle in Abrasive jet machining?(a) Tungsten Carbide(b) Steel alloy(c) Sapphire(d) Synthetic sapphireThis question was addressed to me in an online quiz.Origin of the question is AJM in chapter Mechanical Processes of Advanced Machining

Answer»

The CORRECT CHOICE is (b) STEEL alloy

For explanation: NOZZLE in Abrasive jet machining is made up of sapphire or WC.

23.

Which of the following is not a magnetic field assisted machining process?(a) Electro-plating process(b) Magnetic abrasive finishing(c) Magnetic float polishing(d) All of the mentionedThis question was posed to me by my school principal while I was bunking the class.Question is from Magnetic Abrasive Finishing topic in division Mechanical Processes of Advanced Machining

Answer»

Right choice is (a) Electro-plating process

For explanation: There are only TWO types of magnetic field assisted POLISHING: Magnetic ABRASIVE machining and Magnetic FLOAT polishing.

24.

In this type of machining, machining forces are controlled by which of the following fields?(a) Magnetic field(b) Electric field(c) Radiative field(d) None of the mentionedI got this question in examination.This intriguing question comes from Magnetic Abrasive Finishing topic in chapter Mechanical Processes of Advanced Machining

Answer» CORRECT option is (a) MAGNETIC field

To explain I would say: In this machining, the magnetic field controls all the MAJOR FORCES of machining.
25.

What is the value of focusing diameter in Abrasive water jet machining?(a) 0.1 – 0.6 mm(b) 0.8 – 1.4 mm(c) 1.6 – 2.8 mm(d) 3.2 – 5.2 mmThe question was asked at a job interview.This interesting question is from AWJM in chapter Mechanical Processes of Advanced Machining

Answer» CORRECT option is (B) 0.8 – 1.4 mm

The best I can EXPLAIN: Diameter value of WC focusing TUBE in AWJM varies between 0.8 – 1.4 mm.
26.

In advanced machining processes, what is the full form of AWJM?(a) Automated Water Jet Machining(b) Automated Water Jet Manufacturing(c) Abrasive Water Jet Machining(d) Abrasive Water Jet ManufacturingI have been asked this question during an interview for a job.My query is from Abrasive Water Jet Machining in portion Mechanical Processes of Advanced Machining

Answer»

Right OPTION is (c) ABRASIVE Water Jet Machining

The explanation is: Full FORM of AWJM is Abrasive Water Jet Machining.

27.

What is the full form of WJM in advanced machining processes?(a) Water Jack Manufacturing(b) Water Jet Machining(c) Water Jet Manufacturing(d) Water Jack ManufacturingThis question was addressed to me in an online quiz.Question is taken from Water Jet Machining in division Mechanical Processes of Advanced Machining

Answer»

Right option is (B) Water Jet MACHINING

Easy EXPLANATION: The FULL form of WJM is water jet machining in advanced machining processes.

28.

In the following USM accuracy levels are limited to which value?(a) ± 0.01 mm(b) ± 0.05 mm(c) ± 0.10 mm(d) ± 0.50 mmI have been asked this question in exam.My question is from USM in chapter Mechanical Processes of Advanced Machining

Answer»

Correct OPTION is (B) ± 0.05 mm

Easiest explanation: In Ultrasonic Machining the dimensional accuracy LEVELS are LIMITED to ± 0.05mm.

29.

State whether the following statement is true or false about Magnetic abrasive finishing.(a) “Mirror finishing, removed burrs with lowering the accuracy of the shape are achieved by MAF.”(b) True(c) FalseI have been asked this question in an online interview.My query is from MAF topic in section Mechanical Processes of Advanced Machining

Answer»

The correct ANSWER is (b) True

To explain: REMOVED burrs without LOWERING the accuracy are obtained USING MAF.

30.

In which direction, oscillatory motion of magnets are carried out?(a) Axial to work piece(b) Perpendicular to work piece(c) Inclined to work piece(d) None of the mentionedThis question was addressed to me during an interview.This is a very interesting question from MAF in chapter Mechanical Processes of Advanced Machining

Answer»

The correct option is (a) AXIAL to work piece

Best explanation: Axial OSCILLATION motion of magnets takes with RESPECT to work piece.

31.

What is the limit of the roller speed used in MAF?(a) Up to 0.5 m/s(b) Up to 1.3 m/s(c) Up to 2.6 m/s(d) Up to 3.3 m/sThis question was addressed to me during an interview.This intriguing question comes from MAF in division Mechanical Processes of Advanced Machining

Answer»

Correct answer is (B) Up to 1.3 m/s

The explanation: ROLLER speed USED can be up to 1.3 m/s.

32.

In Magnetic abrasive finishing, which of the following particles do not contribute to the material removal?(a) Abrasive particles(b) Magnetic particles(c) Non-magnetic particles(d) All of the mentionedThis question was posed to me in an interview for job.This interesting question is from Magnetic Abrasive Finishing in division Mechanical Processes of Advanced Machining

Answer»

Right OPTION is (C) Non-magnetic PARTICLES

The best I can EXPLAIN: Material is removed by colloidal dispersion of the magnetic particles in abrasive particles.

33.

Which of the following energies are absorbed using the catchers in Abrasive water jet machining?(a) Pressure energy(b) Kinetic energy of abrasives(c) Residual energy(d) All of the mentionedI had been asked this question in final exam.Origin of the question is AWJM in division Mechanical Processes of Advanced Machining

Answer»

Correct choice is (c) RESIDUAL energy

Easiest EXPLANATION: In AWJM, catchers are USED to absorb the residual energy.

34.

State whether the following statement is true or false about Ice jet machining.(a) “Water can be reused in IJM, unlike that of AWJM and WJM.”(b) True(c) FalseI got this question by my college professor while I was bunking the class.This interesting question is from Ice Jet Machining in division Mechanical Processes of Advanced Machining

Answer»

Correct answer is (a) “WATER can be reused in IJM, unlike that of AWJM and WJM.”

Easiest explanation: Unlike that of AWJM, water can be reused in ICE jet machining.

35.

State whether the following statement is true or false.(a) “In Abrasive jet machining, commercial grades powders can be used for machining.”(b) True(c) FalseThis question was posed to me in an interview.This is a very interesting question from Abrasive Jet Machining topic in division Mechanical Processes of Advanced Machining

Answer»

The correct option is (B) True

Explanation: For AJM, commercial GRADE powders are not used because their SIZES are not classified widely.

36.

In Water jet machining, tool need not require sharpening once the machining is done.(a) True(b) FalseThe question was asked in an interview for internship.The doubt is from WJM topic in division Mechanical Processes of Advanced Machining

Answer» RIGHT answer is (a) True

Explanation: TOOL does not wear in water jet MACHINING, so it NEED not be sharpened.
37.

On which of the following features of cavity, will the penetration depth depend on?(a) Depth(b) Diameter(c) Size(d) All of the mentioned.I had been asked this question in examination.This question is from USM in section Mechanical Processes of Advanced Machining

Answer»

Correct option is (d) All of the mentioned.

Easiest EXPLANATION: Penetration RATE depends on CAVITY’s DEPTH and size of the cavity i.e.., area and volume, which can be determined by DIAMETER.

38.

In Water jet machining, cuts can be started at which place of workpiece?(a) From left(b) From right(c) From middle(d) From any pointThe question was asked during an internship interview.I'd like to ask this question from WJM in section Mechanical Processes of Advanced Machining

Answer»

Right OPTION is (d) From any POINT

To ELABORATE: In WJM, CUTS can be STARTED from any point on the workpiece.

39.

What is the tolerance limit range of thin materials in WJM?(a) ± 0.1 mm(b) ± 10 mm(c) ± 25 mm(d) ± 50 mmI have been asked this question in examination.Question is taken from WJM topic in division Mechanical Processes of Advanced Machining

Answer»

Correct ANSWER is (c) ± 25 mm

Easy EXPLANATION: In Water jet MACHINING, the range of tolerance is ± 25 mm.

40.

How much is the value of surface finished, achieved using Ultrasonic Polishing?(a) 0.1 μm(b) 0.3 μm(c) 0.5 μm(d) 0.7 μmI got this question during an online exam.The above asked question is from USM in portion Mechanical Processes of Advanced Machining

Answer» RIGHT choice is (B) 0.3 μm

To explain: Using ULTRASONIC POLISHING, very low values of surface finish can be obtained, which MAY be very low as 0.3 μm.
41.

Which of the following are the components of intensifier present in water jet machining system?(a) Piston(b) Plunger(c) Limit switch(d) All of the mentionedThis question was posed to me in an international level competition.This interesting question is from Water Jet Machining topic in chapter Mechanical Processes of Advanced Machining

Answer»

Right option is (d) All of the mentioned

The explanation is: The above mentioned COMPONENTS are PRESENT in the INTENSIFIER of WATER jet MACHINING.

42.

In MAF, ceramic balls and the bearing rollers are placed in between which components?(a) Abrasives and float(b) Drive shaft and float(c) Float and magnets(d) Magnets and abrasivesThe question was asked in an interview for job.I would like to ask this question from MAF in chapter Mechanical Processes of Advanced Machining

Answer» RIGHT OPTION is (B) Drive SHAFT and float

Explanation: Ceramic balls are placed in between drive shaft and float.
43.

Which of the following materials combine to form the magnetic abrasive brush in MAF?(a) Work piece(b) Magnetic and abrasive particles(c) Magnets(d) All of the mentionedThe question was asked in homework.Question is taken from MAF in portion Mechanical Processes of Advanced Machining

Answer»

The correct choice is (d) All of the mentioned

The best I can EXPLAIN: All the materials mentioned above, combine to FORM the MAGNETIC ABRASIVE brush.

44.

Which is the place, where Magnetic field assisted polishing was invented?(a) The United States of America(b) The United Arab Emirates(c) Union of Soviet Socialist Republics(d) JapanThis question was addressed to me in an interview.My question comes from Magnetic Abrasive Finishing in division Mechanical Processes of Advanced Machining

Answer»

The CORRECT OPTION is (a) The UNITED States of America

To explain: Magnetic field assisted polishing was INVENTED in the United States of America.

45.

In Ice jet machining, the abrasive particles used for material removal are replaced by which of the following?(a) Silica particles(b) Ice particles(c) Fluids(d) Colloidal solutionsI had been asked this question in unit test.The question is from Ice Jet Machining topic in portion Mechanical Processes of Advanced Machining

Answer»

The CORRECT choice is (b) Ice PARTICLES

The BEST I can explain: In Ice JET machining, the abrasive particles are replaced by ice particles.

46.

When compared to Abrasive water jet machining, how are the material removal rates in Ice jet machining?(a) Very low(b) Low(c) High(d) Remains sameThis question was addressed to me in examination.The doubt is from Ice Jet Machining topic in section Mechanical Processes of Advanced Machining

Answer»

Right option is (B) Low

Explanation: In Ice jet MACHINING, material removal RATES are RELATIVELY low when compared to AWJM.

47.

Of the following values, between which of them pressure value will range?(a) 1000 – 1500 bar(b) 1500 – 2500 bar(c) 2500 – 4000 bar(d) 4000 – 10000 barI have been asked this question in an interview for job.The above asked question is from AWJM topic in chapter Mechanical Processes of Advanced Machining

Answer» RIGHT option is (c) 2500 – 4000 BAR

To EXPLAIN I would say: In Abrasive water jet machining, pressure VALUE will RANGE between 2500 – 4000 bar.
48.

Of the following components, which one does not come under the machining system of AWJM?(a) Water delivery system(b) Transducer(c) Cutting nozzles(d) Mixing chambersI got this question during an interview for a job.This intriguing question originated from AWJM in chapter Mechanical Processes of Advanced Machining

Answer»

The CORRECT option is (B) Transducer

The explanation is: Transducer is the component which does not come under the MACHINING SYSTEM of AWJM.

49.

What is the amount of material utilizes when we machine parts using Abrasive jet machining?(a) Very low(b) Low(c) Medium(d) HighThis question was posed to me during an online interview.The origin of the question is AJM topic in section Mechanical Processes of Advanced Machining

Answer»

The correct ANSWER is (d) HIGH

The BEST I can EXPLAIN: In ABRASIVE jet machining, material utilization is very high since it removes material by using abrasives.

50.

What must be the velocity of the carrier gas that carries the abrasive particles?(a) 10 – 50 m/sec(b) 50 – 150 m/sec(c) 150 –300 m/sec(d) 300 – 500 m/secI had been asked this question by my college director while I was bunking the class.Question is from AJM topic in portion Mechanical Processes of Advanced Machining

Answer»

Right choice is (C) 150 –300 m/sec

To EXPLAIN I WOULD say: Velocity of abrasive carrier gas MUST be between 150 – 300 m/sec.