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51.

The barrel is used for the opening and closing of the mold.(a) True(b) FalseI got this question in an international level competition.This is a very interesting question from Injection Moulding Process in division Moulding with Polymers of Casting-Forming-Welding II

Answer»

Right option is (b) False

Best explanation: A barrel is an instrument that is PLACED near the nozzle, and it plays no role in the opening and closing of the mold. There is a CLAMPING UNIT employed for HOLDING the two halves together and for the opening and closing of the mold.

52.

There is a varied pressure provided in the solidification unit of injection molding process.(a) True(b) FalseThis question was addressed to me during an interview.I'd like to ask this question from Injection Moulding Process topic in chapter Moulding with Polymers of Casting-Forming-Welding II

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Correct choice is (b) False

The best I can EXPLAIN: Injection molding is CONSIDERED to be one of the most widely used methods. In this method, there are dies that EJECT the solidified COMPONENT, before which it is KEPT under constant pressure.

53.

What is the maximum temperature allowed to be given to the injection molding process?(a) 300°C(b) 320°C(c) 350°C(d) 400°CI got this question in a national level competition.Question is from Injection Moulding Process topic in division Moulding with Polymers of Casting-Forming-Welding II

Answer»

The correct answer is (a) 300°C

For EXPLANATION: The MAXIMUM allowable TEMPERATURE that can be given to the system is 300°C, in this PARTICULAR method of MOLDING.

54.

What is the minimum pressure allowed to be given to the injection molding process?(a) 90 MPa(b) 100 MPa(c) 140 MPa(d) 170 MPaThis question was addressed to me in a national level competition.My question is taken from Injection Moulding Process in section Moulding with Polymers of Casting-Forming-Welding II

Answer» RIGHT answer is (b) 100 MPa

The EXPLANATION: NONE.
55.

Which of the following factors is not considered in a ram type injection molding?(a) Inner pressure of material(b) Outer pressure of material(c) Volume of material(d) Temperature of materialI had been asked this question during an internship interview.My question comes from Injection Moulding Process in chapter Moulding with Polymers of Casting-Forming-Welding II

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The CORRECT answer is (C) Volume of material

Explanation: Among the FOLLOWING, the INNER pressure of the material, the outer pressure of the material as well as the mold and the temperature of the material and mold are important FACTORS to be considered. The volume of material is not counted among important factors.

56.

What is the minimum temperature allowed to be given to the injection molding process?(a) 120°C(b) 130°C(c) 140°C(d) 150°CI had been asked this question in an interview.My question is from Injection Moulding Process topic in portion Moulding with Polymers of Casting-Forming-Welding II

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Correct option is (d) 150°C

The EXPLANATION is: In the molding process of POLYMERS in thermoplastics, INJECTION molding process is the most common of the methods. The minimum allowable temperature that can be GIVEN to the system is 150°C.

57.

Which of the following material is not made by injection molding?(a) Nuts(b) Tubes(c) Car handles(d) Electrical fittingsThis question was addressed to me in exam.I would like to ask this question from Injection Moulding Process topic in division Moulding with Polymers of Casting-Forming-Welding II

Answer»

Correct option is (B) Tubes

Easiest explanation: Injection molding is one of the most widely used method of molding AMONG molding with POLYMERS. There are various applications of this method such as nuts, bolts, cups, car handles, ELECTRICAL fitting parts, but not tubes and rods.

58.

Where does the granular molding material get loaded into?(a) Barrel(b) Hopper(c) Pellets(d) SplitThis question was addressed to me during an online exam.This is a very interesting question from Injection Moulding Process topic in section Moulding with Polymers of Casting-Forming-Welding II

Answer»

Correct CHOICE is (b) Hopper

Explanation: In a ram or plunger type injection molding SYSTEM, the granular molding MATERIAL has to be first loaded into a hopper, after which, with the help of a feeding device it gets metered out INSIDE a cylinder.

59.

How does the piston in the clamping unit move?(a) Hydraulic energy(b) Pneumatic energy(c) Heat energy(d) SuctionThis question was posed to me in an online quiz.The doubt is from Injection Moulding Process in portion Moulding with Polymers of Casting-Forming-Welding II

Answer»

Correct choice is (a) Hydraulic ENERGY

The best explanation: There is a clamping unit employed for holding the two HALVES together and for the opening and closing of the mold. A moving piston is PROVIDED which OPERATES the power press. This piston works on hydraulic energy.

60.

How is the die used in injection molding cooled?(a) Oil(b) Air(c) Water(d) Contact with cold surfaceThis question was posed to me in final exam.The origin of the question is Injection Moulding Process in chapter Moulding with Polymers of Casting-Forming-Welding II

Answer»

Correct choice is (c) WATER

To EXPLAIN: When it comes to MOLDING of POLYMERS in thermoplastics, injection molding process is the most common of the methods. In this method, whenever the die has to be COOLED, there is water used to cool it.

61.

Mechanical properties of any plastics are mainly dependent on the temperature, force and time of load applied.(a) True(b) FalseThis question was posed to me in an interview.This intriguing question originated from Processing of Thermosetting Plastics topic in section Moulding with Polymers of Casting-Forming-Welding II

Answer»

The correct choice is (a) True

For explanation I would say: MECHANICAL properties relate to movement or breakage of the polymer DUE to some mechanical variation such as application of load. Mechanical properties are mainly dependent on the temperature, force or load APPLIED, and the DURATION of time the force is applied. It can also be affected by ultra-violet radiation when USED outside.

62.

Thermosetting plastics can be used for manufacturing of windshield for airplane.(a) True(b) FalseThis question was posed to me in an interview for internship.I would like to ask this question from Processing of Thermosetting Plastics topic in division Moulding with Polymers of Casting-Forming-Welding II

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Correct OPTION is (b) False

Explanation: For the manufacturing of windshield for airplane, poly-acrylics plastics are used which basically belongs to the group of thermoplastics. Poly-acrylics are transparent, HIGH tough in nature and can be easily SHAPED in any FORM. DUE to such properties of this material, it is widely used for making of windshields for airplane.

63.

Phenolic plastics can also be used as binder for holding plies of wood in making of plywood.(a) True(b) FalseI have been asked this question during an online interview.My question is based upon Processing of Thermosetting Plastics topic in portion Moulding with Polymers of Casting-Forming-Welding II

Answer»

Right answer is (a) True

To elaborate: Phenolic plastics or polymers are BELONGS to THERMOSETTING plastics. These are the special type of resins which can be used in potting compounds, casting resins, and LAMINATING resins. They can also be used in making of electrical EQUIPMENT. Phenolic plastics are very POPULAR binders for holding plies of wood in manufacturing of plywood.

64.

Thermosetting plastics like epoxies can be used for filament wound rocket motor casings in missiles by combining with glass fibers.(a) True(b) FalseI got this question during an online interview.This key question is from Processing of Thermosetting Plastics in division Moulding with Polymers of Casting-Forming-Welding II

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The CORRECT choice is (a) True

The explanation is: Epoxies can be used in various ways. In adding with GLASS fibers, it is capable of making composites that are of HIGH STRENGTH and HEAT resistant. These composites are basically used for making motor casings in missiles, aircraft parts, fixtures etc. Epoxies are also found in industrial equipment and in protective coatings of appliances.

65.

Polyurethane plastics are highly reactive to chemical compounds due to lack of elasticity in these plastics.(a) True(b) FalseThe question was posed to me in an internship interview.This is a very interesting question from Processing of Thermosetting Plastics in section Moulding with Polymers of Casting-Forming-Welding II

Answer»

The correct option is (b) False

For explanation: Polyurethane plastics come in the category of thermosetting plastics. In this TYPE of plastics, elasticity is generally very high. Due to this property of high elasticity, it can be used in decorative and PROTECTIVE COATINGS. The high elasticity also makes these polyurethane polymers highly resistant to any CHEMICAL ATTACK.

66.

Polyurethanes plastics can be made in flexible foams even after belonging to thermosetting polymers.(a) True(b) FalseThis question was addressed to me in an international level competition.This key question is from Processing of Thermosetting Plastics topic in portion Moulding with Polymers of Casting-Forming-Welding II

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Correct OPTION is (a) True

To elaborate: Polyurethane PLASTICS are belonged to the thermosetting plastics or POLYMERS. Polyurethane is the only polymer that can be formed in both rigid and flexible foams. The flexible polyurethane FOAM is generally used in the manufacturing of mattresses, carpets and FURNITURE. And the rigid polyurethane foam is used in making of chairs and mirror frames.

67.

Polyethylene, polypropylene and polyvinyl chloride (PVC) are the main example of thermosetting polymers.(a) True(b) FalseThe question was asked during an online exam.My query is from Processing of Thermosetting Plastics in division Moulding with Polymers of Casting-Forming-Welding II

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Right answer is (b) False

The explanation: Polyethylene, polypropylene and polyvinyl chloride (PVC) are basically EXAMPLES of thermoplastics material. And thermosetting material’s example includes polyurethanes, polyesters, epoxy resins and PHENOL resins which are USED for manufacturing of aircraft parts, TIRES and AUTO parts.

68.

Thermosetting materials are the polymeric materials which get soften on heating with or without pressure.(a) True(b) FalseI have been asked this question in examination.My question is from Processing of Thermosetting Plastics in section Moulding with Polymers of Casting-Forming-Welding II

Answer» RIGHT CHOICE is (b) False

The best I can explain: Thermosetting materials are the polymeric materials that get permanent hardness once the heat is given to the MATERIAL. These are the polymers which require heat and pressure to mould them into shape. These polymers cannot be re-softened once they are set and hardened by heat.
69.

Thermosetting plastics are generally used for making products of high strength and rigidness.(a) True(b) FalseThis question was posed to me by my school principal while I was bunking the class.Query is from Processing of Thermosetting Plastics topic in division Moulding with Polymers of Casting-Forming-Welding II

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Right answer is (a) True

To explain I WOULD say: Thermosetting polymers basically involve CROSS-linked molecular structure and thus it is ideal for MAKING PRODUCTS which demand rigidity and strength. Due to cross linking in thermosetting polymers, these are MADE hard, tough, and cannot be re-moulded as thermoplastic polymers.

70.

Which of the following types of molecular structure present in thermosetting polymers?(a) Linear polymers(b) Branched polymers(c) Cross-linked polymers(d) Network polymersThe question was posed to me during an interview.I need to ask this question from Processing of Thermosetting Plastics in portion Moulding with Polymers of Casting-Forming-Welding II

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The correct OPTION is (c) Cross-linked POLYMERS

Best explanation: Cross-linked polymers are described by ADJACENT linear CHAINS that are brought one to ANOTHER at several locations by covalent bonds. Cross linking is completed by a non-reversible chemical reaction. Often, cross-linking is finished by additive atoms which are covalently bonded to the chains in the thermosetting polymers.

71.

Speed of production in transfer molding is higher than that of compression molding?(a) True(b) FalseThis question was addressed to me in an interview for job.This key question is from Processing of Thermosetting Plastics topic in portion Moulding with Polymers of Casting-Forming-Welding II

Answer»

The correct answer is (a) True

The BEST I can EXPLAIN: It is counted among one of the advantages of transfer molding over compression molding that the speed of production is quite HIGHER. Not just that, but the MAINTENANCE in transfer molding too is lower than compression molding.

72.

What is the minimum pressure required in a transfer molding process?(a) 20 MPa(b) 40 MPa(c) 50 MPa(d) 70 MPaI have been asked this question in my homework.My enquiry is from Processing of Thermosetting Plastics in chapter Moulding with Polymers of Casting-Forming-Welding II

Answer»

The CORRECT option is (a) 20 MPa

Easiest EXPLANATION: The maximum PRESSURE that is required for the COMPLETE operation of transfer molding is 20 MPa.

73.

What is the minimum curing time required in a compression molding process?(a) 0.4 minutes(b) 0.5 minutes(c) 0.6 minutes(d) 0.7 minutesThe question was asked in an interview for job.Query is from Processing of Thermosetting Plastics in chapter Moulding with Polymers of Casting-Forming-Welding II

Answer»

Right choice is (b) 0.5 minutes

Explanation: The minimum curing TIME that is required for the COMPLETE OPERATION of COMPRESSION molding is 0.5 minutes.

74.

What is the maximum pressure required in a transfer molding process?(a) 80 MPa(b) 90 MPa(c) 100 MPa(d) 120 MPaI have been asked this question during an online interview.Enquiry is from Processing of Thermosetting Plastics topic in section Moulding with Polymers of Casting-Forming-Welding II

Answer»

Right choice is (C) 100 MPa

Best EXPLANATION: Processing of thermosetting plastics is classified as, compression MOLDING and transfer molding. The MAXIMUM pressure that is REQUIRED for the complete operation of transfer molding is 100 MPa.

75.

What is the maximum curing time required in a compression molding process?(a) 2 minutes(b) 3 minutes(c) 4 minutes(d) 5 minutesThis question was addressed to me in final exam.The above asked question is from Processing of Thermosetting Plastics topic in portion Moulding with Polymers of Casting-Forming-Welding II

Answer»

The correct answer is (d) 5 MINUTES

To elaborate: The maximum curing time that is REQUIRED for the COMPLETE operation of compression molding is 5 minutes.

76.

In compression molding, the curing time does not depend on which of the following factors?(a) Material(b) Curing temperature(c) Geometry(d) ThicknessThis question was addressed to me in homework.Question is taken from Processing of Thermosetting Plastics in portion Moulding with Polymers of Casting-Forming-Welding II

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Correct option is (b) Curing temperature

To explain I would say: When there has to be molding done for thermosetting materials, mainly compression molding is PREFERRED. While doing this, curing has to be done. The TIME NEEDED for curing depends on the MATERIAL used, geometry and THICKNESS of the material.

77.

What is the maximum temperature required in a compression molding process?(a) 240°C(b) 245°C(c) 250°C(d) 255°CThis question was addressed to me during an internship interview.Origin of the question is Processing of Thermosetting Plastics in chapter Moulding with Polymers of Casting-Forming-Welding II

Answer»

The CORRECT OPTION is (c) 250°C

For explanation: Processing of thermosetting plastics is CLASSIFIED as, compression molding and transfer molding. The MAXIMUM temperature that is required for the complete operation of compression molding is 250°C.

78.

What is the minimum temperature required in a compression molding process?(a) 120°C(b) 125°C(c) 130°C(d) 135°CI got this question during an online exam.My question is based upon Processing of Thermosetting Plastics topic in section Moulding with Polymers of Casting-Forming-Welding II

Answer»

The CORRECT CHOICE is (B) 125°C

The EXPLANATION: NONE.

79.

What is the maximum pressure required in a compression molding process?(a) 35 MPa(b) 40 MPa(c) 45 MPa(d) 50 MPaThis question was addressed to me in a job interview.My question comes from Processing of Thermosetting Plastics in chapter Moulding with Polymers of Casting-Forming-Welding II

Answer»

The CORRECT option is (d) 50 MPa

For explanation I would SAY: The MAXIMUM pressure that is required for the complete operation of compression molding is 50 MPa.

80.

What is the minimum pressure required in a compression molding process?(a) 0.5 MPa(b) 1 MPa(c) 1.5 MPa(d) 2 MPaI have been asked this question in quiz.I need to ask this question from Processing of Thermosetting Plastics in portion Moulding with Polymers of Casting-Forming-Welding II

Answer»

Right answer is (a) 0.5 MPA

To explain: PROCESSING of THERMOSETTING plastics is CLASSIFIED as, COMPRESSION molding and transfer molding. The minimum pressure that is required for the complete operation of compression molding is 0.5 MPa.