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This section includes InterviewSolutions, each offering curated multiple-choice questions to sharpen your knowledge and support exam preparation. Choose a topic below to get started.

1.

What is the heat source of fluidized bed in tem tech thermal sand reclamation system?(a) Flame heating(b) Ultraviolet heating(c) Infrared heating(d) Conduction heatingI had been asked this question during an online interview.This intriguing question comes from Tem Tech Thermal Sand Reclamation topic in portion Sand Reclamation & Control Test of Casting-Forming-Welding II

Answer»

The correct choice is (c) Infrared heating

To explain: In tem tech thermal sand RECLAMATION system, overall there are TWO beds involved in it and in them, shortwave infrared emitters are USED in the beds.

2.

Burning of organic binders can be possible in thermal reclamation systems for reclaiming the sand.(a) True(b) FalseThe question was asked in an online interview.I want to ask this question from Sand Reclamation Techniques in chapter Sand Reclamation & Control Test of Casting-Forming-Welding II

Answer»

The correct choice is (a) True

To explain: Thermal reclamation SYSTEM PROVIDES HEAT to the sand and high temperature is achieved which is enough to burn the organic binders. These SYSTEMS can be gas fired or electrically operated for the reclaiming of sand. Thermal systems are specifically suitable for organically bonded sands, but the higher temperature gas fired systems can also be utilized for the clay bonded sands.

3.

With an increase in height of the specimen, what change is seen in the permeable number?(a) Increases(b) Decreases(c) No change occurs(d) No relation among the twoI had been asked this question in a national level competition.I would like to ask this question from Testing of Core Sands in portion Sand Reclamation & Control Test of Casting-Forming-Welding II

Answer» CORRECT ANSWER is (a) Increases

The best I can explain: With an INCREASE in the height of the specimen, there is an increase in the PERMEABLE number, since the two have a direct relation.
4.

Up to what accuracy can the temperature of the bed be controlled in tem tech thermal sand reclamation system?(a) ± 1%(b) ± 2%(c) ± 3%(d) ± 4%I got this question in final exam.Question is taken from Tem Tech Thermal Sand Reclamation topic in division Sand Reclamation & Control Test of Casting-Forming-Welding II

Answer»

The CORRECT CHOICE is (B) ± 2%

Explanation: The temperature of the bed can be controlled to an accuracy of ± 2%, in TEM tech thermal sand reclamation system. These fluidized beds essentially need a very accurate temperature CONTROL.

5.

With an increase in area of the specimen, what change is seen in the permeability number?(a) Increases(b) Decreases(c) No change occurs(d) No relation among the twoI had been asked this question in semester exam.This interesting question is from Testing of Core Sands topic in section Sand Reclamation & Control Test of Casting-Forming-Welding II

Answer»

Right OPTION is (B) Decreases

Explanation: With an increase in the area of the specimen, there is a DECREASE in the permeability number, since the two have an INVERSE relation.

6.

The infrared radiation passes through what before entering into the fluidized bed?(a) Prism(b) Concave lens(c) Quartz(d) Convex lensI have been asked this question in an online interview.My query is from Tem Tech Thermal Sand Reclamation topic in division Sand Reclamation & Control Test of Casting-Forming-Welding II

Answer»

Correct option is (c) Quartz

The EXPLANATION is: In the tem tech thermal sand reclamation system, the INFRARED radiation passes through a quartz SLEEVE before entering the fluidized BED.

7.

A vigorous scrubbing action takes place in the method of wet reclamation of sand.(a) True(b) FalseThis question was posed to me in class test.Question is taken from Sand Reclamation Techniques in portion Sand Reclamation & Control Test of Casting-Forming-Welding II

Answer»

Right answer is (a) True

The explanation is: In wet reclamation, a scrubbing action takes place in water to dissolve binders from the sand MASS. LOOSE clay gets suspended in the water and scrubbing action REMOVES the clay coatings from the sand grains. Wet reclamation treats clay bonded sands very efficiently and the reclaimed sand mass is almost equal in quality and purity to new sand.

8.

Reclamation may improve the casting quality, but does not affect the economic expenditure.(a) True(b) FalseI had been asked this question in exam.My query is from Sand Reclamation Techniques in division Sand Reclamation & Control Test of Casting-Forming-Welding II

Answer»

The correct choice is (b) False

To EXPLAIN: For the increasing cost of new sand and limited availability of HIGH quality sand sources, reclamation is very important and necessary from the economic point of VIEW. It reduces the cost involved in MAKING of moulds and cores by KEEPING the quality equal to that produced by the new sand. Reclamation makes the processes economical and environmental friendly.

9.

In tem tech thermal sand reclamation system, how much is the energy conversion efficiency?(a) 75%(b) 80%(c) 85%(d) 90%This question was addressed to me in an internship interview.My question comes from Tem Tech Thermal Sand Reclamation in portion Sand Reclamation & Control Test of Casting-Forming-Welding II

Answer»

Correct choice is (c) 85%

Easy explanation: In TEM tech thermal sand reclamation system, it is observed that the ENERGY that is used gets reused and by other methods, the efficiency is taken up to GREAT heights. There is a high energy CONVERSION efficiency of 85%.

10.

In tem tech thermal sand reclamation system, in the infrared heating system, which material is used in the beds?(a) Copper(b) Iron(c) Silver(d) TungstenThe question was asked in final exam.The question is from Tem Tech Thermal Sand Reclamation in portion Sand Reclamation & Control Test of Casting-Forming-Welding II

Answer»

Correct OPTION is (d) Tungsten

Explanation: In TEM tech THERMAL sand RECLAMATION system, in the heating process by shortwave infrared emitters, tungsten ELEMENTS are used.

11.

Thermal reclamation system removes the organic as well as the inorganic binders associated with the sand.(a) True(b) FalseThe question was posed to me in examination.This interesting question is from Sand Reclamation Techniques topic in portion Sand Reclamation & Control Test of Casting-Forming-Welding II

Answer»

The correct answer is (b) False

The explanation is: Thermal reclamation systems burn away and remove all the ORGANIC binders from the SAND, but it does not remove the inorganic binders associated with the sand mass, which are generally fused with the sand grains. Thermal reclamation UNITS can be either ELECTRICALLY operated or gas fired, depending on the degree of reclamation and convenience.

12.

For baking standard core sand, the specimen needs to be heated at what temperature?(a) 800°F(b) 900°F(c) 1000°F(d) 1100°FThe question was asked during an online exam.Enquiry is from Testing of Core Sands in section Sand Reclamation & Control Test of Casting-Forming-Welding II

Answer» RIGHT option is (c) 1000°F

Explanation: The core sand has to be baked first and BROUGHT to a comparatively high temperature. For BAKING STANDARD core sand, the specimen needs to be heated at about 1000°F and above it.
13.

With an increase in air pressure measurement of the specimen, what change is seen in the permeability number?(a) Increases(b) Decreases(c) No change occurs(d) No relation between the twoI had been asked this question by my college professor while I was bunking the class.The query is from Testing of Core Sands in section Sand Reclamation & Control Test of Casting-Forming-Welding II

Answer»

Right answer is (b) Decreases

For EXPLANATION: With an INCREASE in the air PRESSURE measurement of the specimen, there is a decrease in the permeability number, since the TWO have an inverse relation.

14.

For how long is a specimen heated in a standard core above 1000°F?(a) 8-10 minutes(b) 10-12 minutes(c) 12-14 minutes(d) 14-16 minutesThe question was asked in semester exam.My question is taken from Testing of Core Sands in section Sand Reclamation & Control Test of Casting-Forming-Welding II

Answer»

The correct choice is (B) 10-12 minutes

To elaborate: The core sand has to be BAKED first and brought to a comparatively high temperature.A standard core sand BAKE has to be heated above 1000°F for about 10 to 12 minutes.

15.

One of the goal of tem tech thermal sand reclamation system, is to lower fluidization.(a) True(b) FalseThe question was posed to me in an online quiz.This question is from Tem Tech Thermal Sand Reclamation topic in division Sand Reclamation & Control Test of Casting-Forming-Welding II

Answer»

The correct choice is (a) True

To elaborate: One of the very important goals of TEM TECH THERMAL sand reclamation SYSTEM, is to lower the fluidization, to lower emissions to atmosphere.

16.

After reclamation of sand, reclaimed sand should be dry at an acceptable temperature.(a) True(b) FalseThis question was addressed to me in an interview for internship.This interesting question is from Sand Reclamation Techniques topic in portion Sand Reclamation & Control Test of Casting-Forming-Welding II

Answer»

Correct option is (a) True

For explanation I would say: Proper RECLAMATION includes MANY objectives like the reclaimed sand should be dry at an ACCEPTABLE temperature. It should be bonded and must have moulding and core MAKING sand properties same as that of the new sand. And the reclaimed sand should produce casting parts of good quality same to those produced by the new sand.

17.

High degree of cleanliness can be achieved by the dry reclamation systems in reclaiming the sand.(a) True(b) FalseThis question was posed to me in an interview.This intriguing question comes from Sand Reclamation Techniques topic in chapter Sand Reclamation & Control Test of Casting-Forming-Welding II

Answer»

The correct answer is (b) False

Explanation: DRY reclamation system uses the mechanical scrubbing PRINCIPLE to separate the CLAY and the ORGANIC coatings. They can be utilized with all GENERAL types of sand. However, it is not possible to achieve the degree of cleanliness by the dry reclamation systems as compared to the other types of reclamation systems.

18.

With an increase in air pressure measurement of the specimen, what change is seen in the air pressure measurement?(a) Increases(b) Decreases(c) No change occurs(d) No relation between the twoI have been asked this question in my homework.My question comes from Testing of Core Sands in portion Sand Reclamation & Control Test of Casting-Forming-Welding II

Answer» RIGHT CHOICE is (B) Decreases

The EXPLANATION is: NONE.
19.

With an increase in the height of the specimen, what change is seen in the air pressure measurement?(a) Increases(b) Decreases(c) No change occurs(d) No relation among the twoThis question was addressed to me during an interview.This interesting question is from Testing of Core Sands in division Sand Reclamation & Control Test of Casting-Forming-Welding II

Answer»

The CORRECT OPTION is (a) Increases

The BEST EXPLANATION: NONE.

20.

In the tem tech thermal sand reclamation system, the recirculating air ensures what?(a) Even pressure drop(b) Even temperature drop(c) Even volume drop(d) Even loss of massI got this question in class test.My doubt is from Tem Tech Thermal Sand Reclamation in chapter Sand Reclamation & Control Test of Casting-Forming-Welding II

Answer»

Correct choice is (a) EVEN pressure DROP

Explanation: In TEM tech thermal sand reclamation system, the recirculating air ENSURES an even pressure drop at all its orifices.

21.

In the dry reclamation system, a strong metal plate is used on which used sand is blasted to get converted into fine powder.(a) True(b) FalseThis question was posed to me by my college director while I was bunking the class.My question is based upon Sand Reclamation Techniques in division Sand Reclamation & Control Test of Casting-Forming-Welding II

Answer»

Right option is (a) True

The best I can explain: Dry reclamation PROCESS crushes the sand lumps into grain size, and then the binders are REMOVED from the sand grains by the use of mechanical abrasion. Released fines particles are separated and then dry sand is prepared by CRUSHING the sand to the metal plate by blasting which REMOVES all the metal particles and the resulting fines are TAKEN to a dust collector.

22.

In the tem tech thermal sand reclamation system, how many fluidized beds are used?(a) One(b) Two(c) Three(d) FourI have been asked this question during an interview.This interesting question is from Tem Tech Thermal Sand Reclamation in chapter Sand Reclamation & Control Test of Casting-Forming-Welding II

Answer»

The correct choice is (B) Two

The explanation: In the tem TECH thermal reclamation system, a fluidized BED plays an important role in the sand reclamation system. There are in total two fluidized BEDS that are used.

23.

With an increase in volume of air passed, what change is seen in the air pressure measurement?(a) Increases(b) Decreases(c) No change occurs(d) No relation among the twoI had been asked this question during an interview.This intriguing question originated from Testing of Core Sands in section Sand Reclamation & Control Test of Casting-Forming-Welding II

Answer» CORRECT OPTION is (a) Increases

For EXPLANATION I would say: None.
24.

What is the maximum working temperature in a fluidized bed in tem tech thermal sand reclamation system?(a) 1000°C(b) 2000°C(c) 3000°C(d) 4000°CThe question was posed to me in semester exam.My question is from Tem Tech Thermal Sand Reclamation in division Sand Reclamation & Control Test of Casting-Forming-Welding II

Answer»

The CORRECT choice is (b) 2000°C

To explain: In TEM TECH working system, there are two fluidized beds involved. The maximum working temperature in a fluidized BED in a tem tech THERMAL sand reclamation system is 2000°C.

25.

The wet reclamation systems are eco-friendly and widely used for reclaiming the sand particles.(a) True(b) FalseI got this question in an online interview.I'm obligated to ask this question of Sand Reclamation Techniques in chapter Sand Reclamation & Control Test of Casting-Forming-Welding II

Answer»

Correct choice is (B) False

The best explanation: The wet reclamation SYSTEM uses wet scrubbing action to reclaim the sand. This method is quite effective in cleaning, but the COST of maintenance is very high and WATER discharge creates many PROBLEMS which are unpleasant to the environment. These considerations have restricted their use in reclaiming the sands.

26.

In tem tech thermal sand reclamation system, what is the maximum current temperature?(a) 600°C(b) 700°C(c) 800°C(d) 900°CThe question was asked during an interview.This key question is from Tem Tech Thermal Sand Reclamation in division Sand Reclamation & Control Test of Casting-Forming-Welding II

Answer»

Correct OPTION is (c) 800°C

Easy explanation: In tem tech thermal sand RECLAMATION system, a high AMOUNT of temperature has to be MAINTAINED. The maximum current temperature is 800°C.

27.

Sand reclamation is defined for repeatedly using new sand for the making of moulds in production of castings.(a) True(b) FalseThe question was asked during an interview.I'd like to ask this question from Sand Reclamation Techniques in section Sand Reclamation & Control Test of Casting-Forming-Welding II

Answer»

Right choice is (b) False

Easiest explanation: SAND reclamation is a physical and CHEMICAL treatment of used foundry sands so that they can be reused in making of CORES and moulds for the production of casting components. The true reclamation cleans each and every single GRAIN within the sand, whereas reconditioning is DEFINED for the partial cleaning and treating of sand mass.

28.

With an increase in volume of air passed, what change is seen in the permeable number?(a) Increases(b) Decreases(c) No change occurs(d) No relation among the twoThis question was posed to me in a job interview.This intriguing question originated from Testing of Core Sands topic in section Sand Reclamation & Control Test of Casting-Forming-Welding II

Answer»

The correct answer is (a) Increases

To explain: With an INCREASE in the volume of air PASSED, there is an increase in the permeable number, since the TWO have a direct RELATION.

29.

Core hardness test includes testing of only baked cores.(a) True(b) FalseI got this question in exam.This intriguing question originated from Testing of Core Sands topic in section Sand Reclamation & Control Test of Casting-Forming-Welding II

Answer»

Right option is (b) False

Best explanation: In the CORE HARDNESS test, the hardness of both green CORES as well as the baked cores are TAKEN into consideration.

30.

Thermal systems can be sufficient for reclamation of chemically bonded sands.(a) True(b) FalseThis question was addressed to me in an online quiz.I'm obligated to ask this question of Sand Reclamation Techniques topic in section Sand Reclamation & Control Test of Casting-Forming-Welding II

Answer»

Correct answer is (a) True

Explanation: Chemically bonded sand uses binders to form rigid moulds by the application of heat. Reclamation of sand can be done by thermal, mechanical or wet scrubbing PROCESSES. But, thermal systems ALONE are sufficient for the reclamation of sands. Most of the thermal systems USED are gas fired, however electrically fired thermal systems are also used widely.