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151.

What is the value of energy required for bond breaking?(a) 10 to 20kV(b) 20 to 30kV(c) 30 to 40kV(d) 40 to 50kVThe question was asked during an interview for a job.This interesting question is from EBM-Applications, Advantages and Disadvantages in portion Thermal Processes of Advanced Machining

Answer»

Right CHOICE is (a) 10 to 20kV

The explanation: Value of the beam energy USED for breaking bonds or cross LINKING them RANGE from 10 to 20kV.

152.

What is the full form of EBM in the advanced machining processes?(a) Electro blast manufacturing(b) Electron beam machining(c) Electron beam manufacturing(d) Electron blast manufacturingI have been asked this question in homework.My doubt is from Electronbeam Machining-Introduction, Equipment and Material removal in division Thermal Processes of Advanced Machining

Answer» RIGHT answer is (b) Electron BEAM machining

To explain I would say: The FULL FORM of EBM is Electron beam machining in the advanced machining processes.
153.

How the grooves in grinding wheels are produced using laser?(a) Evaporation(b) Damage of composite(c) Evaporation & Damage of composite(d) None of the mentionedI have been asked this question during an interview for a job.This interesting question is from LBM-Applications topic in section Thermal Processes of Advanced Machining

Answer»

Correct answer is (C) Evaporation & Damage of composite

The explanation is: Grooves on the GRINDING wheels are produced due to evaporation and damage of the composite WHEEL MATERIAL.

154.

State whether the following statement is true regarding the texturing in LBT.(a) “In LBT, hardness of the material is a limitation to the process.”(b) True(c) FalseI got this question in my homework.I'm obligated to ask this question of LBM-Applications topic in portion Thermal Processes of Advanced Machining

Answer» RIGHT option is (b) True

To EXPLAIN I would say: In Laser beam texturing, hardness of material is not a LIMITATION to the PROCESS.
155.

The roll is _________ and the laser beam is moved ________ along the roll.(a) Stationary, axially(b) Stationary, perpendicularly(c) Rotated, axially(d) Rotated, perpendicularlyI got this question in a national level competition.My question is from LBM-Applications in division Thermal Processes of Advanced Machining

Answer»

Right CHOICE is (c) Rotated, AXIALLY

Easy EXPLANATION: In texturing process of LBT, the ROLL is rotated and LASER is moved axially along the roll.

156.

How are minimum energies required for plastics when compared to that required for metals?(a) Lower than(b) Higher than(c) Same as(d) None of the mentionedThe question was posed to me by my college professor while I was bunking the class.I'd like to ask this question from LBM-Material Removal topic in section Thermal Processes of Advanced Machining

Answer» RIGHT option is (a) LOWER than

To EXPLAIN: The minimum energies required for PLASTIC are lower than that required for metals.
157.

What happens to the cutting speed with an increase in the work piece?(a) Increases(b) Decreases(c) Enhances(d) Remains sameI had been asked this question in exam.This intriguing question comes from LBM-Applications in chapter Thermal Processes of Advanced Machining

Answer» CORRECT option is (B) Decreases

For EXPLANATION I would say: The cutting speed of the process of drilling decreases with an INCREASE in the thickness of the WORK piece material.
158.

What are pulse duration values used for laser drilling?(a) 0.01 to 0.25 ms(b) 0.1 to 2.5 ms(c) 1 to 25 ms(d) 10 to 250 msI got this question in an interview for internship.This interesting question is from LBM-Applications in chapter Thermal Processes of Advanced Machining

Answer»

Correct CHOICE is (B) 0.1 to 2.5 ms

To explain: Value of the DURATION of the pulse RANGE from 0.1 to 2.5 ms.

159.

Which of the following are the applications of Laser Beam Machining?(a) Drilling(b) Cutting(c) Texturing(d) All of the mentionedI got this question by my school principal while I was bunking the class.My question is from LBM-Applications topic in portion Thermal Processes of Advanced Machining

Answer»

Right choice is (d) All of the mentioned

The explanation: Drilling, cutting and grooving, TEXTURING and structuring, MILLING and dressing ETC.., are the APPLICATIONS of Laser beam machining process.

160.

What happens to the material removal rate when reflectivity is higher?(a) Will decrease(b) Will increase(c) Will enhance(d) Remains sameThe question was posed to me in semester exam.My doubt stems from LBM-Material Removal in section Thermal Processes of Advanced Machining

Answer»

The correct choice is (a) Will decrease

Easiest explanation: In LBM, as the reflectivity of the METALS is increased the material removal RATES of the PROCESS are decreased.

161.

What happens to the process efficiency if plasma plumes are formed in LBM?(a) Increases(b) Enhances(c) Decreases(d) ImprovesI have been asked this question in homework.The query is from LBM-Material Removal in chapter Thermal Processes of Advanced Machining

Answer»

The correct ANSWER is (c) Decreases

To explain: In Laser beam MACHINING, the process efficiency is reduced due the absorption and SCATTERING loses when PLASMA plumes are FORMED.

162.

What is the material removal mechanism of Laser beam machining process?(a) Melt and evaporate(b) Electro chemical corrosion(c) Mechanical erosion of materials(d) Electro chemical dissolutionThe question was asked during an internship interview.My query is from LBM-Material Removal in section Thermal Processes of Advanced Machining

Answer»

Correct choice is (a) Melt and evaporate

Explanation: The MATERIAL is REMOVED by melting and EVAPORATION in LASER Beam Machining PROCESS.

163.

What is the wavelength value of Ruby laser used in Laser beam machining?(a) 633 nm(b) 694 nm(c) 856 nm(d) 1064 nmThis question was addressed to me during an online interview.This interesting question is from Laser Beam Machining-Introduction in portion Thermal Processes of Advanced Machining

Answer»

Correct answer is (B) 694 nm

To EXPLAIN I would say: The value of wave length of Ruby LASER used in Laser BEAM machining is 694 nm.

164.

What are the values of overcuts left behind after drilling of work piece?(a) 0.01 to 0.05 mm(b) 0.1 to 0.5 mm(c) 1 to 5 mm(d) 10 to 15 mmI got this question in an international level competition.My question is from EDM-Applications topic in portion Thermal Processes of Advanced Machining

Answer»

Right answer is (a) 0.01 to 0.05 mm

To ELABORATE: OVERCUT values from 0.01 to 0.05 mm are obtained after the DRILLING process in EDM.

165.

State whether the following statement is true or false regarding the surface roughness in EDM.(a) “In EDM, graphite electrodes produce smoother surfaces than metal ones.”(b) True(c) FalseI got this question during an interview for a job.Asked question is from EDM-Surface Integrity topic in portion Thermal Processes of Advanced Machining

Answer»

The CORRECT answer is (b) True

Best EXPLANATION: In EDM, graphite electrodes produce ROUGHER surfaces than that of the METAL ONES.

166.

Which of the following are the main requirements of dielectric fluids?(a) Viscosity(b) High flash point(c) Minimum odour(d) All of the mentionedI had been asked this question in an international level competition.This intriguing question comes from EDM-Machining System topic in chapter Thermal Processes of Advanced Machining

Answer»

The correct option is (d) All of the mentioned

To explain: Adequate viscosity, high flash point, OXIDATION stability, minimum odour, low cost and GOOD electrical discharge are the main requirements of dielectric FLUIDS.

167.

After the explosion is over, how is the debris carried away?(a) Evaporation(b) Fresh dielectric(c) Old dielectric(d) All of the mentionedI got this question in exam.Question is taken from EDM-Mechanism of Material Removal in division Thermal Processes of Advanced Machining

Answer»

The correct OPTION is (B) Fresh dielectric

To explain: DEBRIS is carried away by the fresh dielectric that rushes in.

168.

At the end of pulse, super-heated metal evaporates _______________(a) Explosively(b) Normally(c) Periodically(d) OccasionallyI got this question in an internship interview.This interesting question is from EDM-Mechanism of Material Removal in division Thermal Processes of Advanced Machining

Answer»

Correct OPTION is (a) Explosively

Easy explanation: At the END of PULSE, pressure drops suddenly and super-heated metal EVAPORATES explosively.

169.

How much amount of burr is produced in this process?(a) 10 %(b) 40 %(c) 70 %(d) No burrI had been asked this question in semester exam.My doubt is from Electro Discharge Machining-Introduction in portion Thermal Processes of Advanced Machining

Answer»

The CORRECT option is (d) No burr

Explanation: ELECTRO discharge MACHINING is a burr free PROCESS.

170.

Cavities with, which of the following factors can be produced using Electro discharge machining?(a) Thin walls(b) Fine features(c) Thin walls & Fine features(d) None of the mentionedI had been asked this question by my school principal while I was bunking the class.My enquiry is from Electro Discharge Machining-Introduction topic in section Thermal Processes of Advanced Machining

Answer»

Right answer is (c) THIN WALLS & Fine FEATURES

Easiest explanation: CAVITIES with thin walls and fine features can be machined using EDM.

171.

Machining speeds have gone up to how many times after the invention of EDM?(a) Ten(b) Twenty(c) Thirty(d) FiftyI have been asked this question in final exam.I need to ask this question from Electro Discharge Machining-Introduction topic in section Thermal Processes of Advanced Machining

Answer» RIGHT choice is (B) Twenty

The explanation: Machining speeds have GONE up to 20 times after the INVENTION of EDM.
172.

How much amount of energies are required for removal of oxide layers?(a) Small(b) Larger(c) Moderate(d) All of the mentionedThe question was asked in an online interview.This is a very interesting question from IBM-Surface effects and Applications topic in division Thermal Processes of Advanced Machining

Answer»

Correct CHOICE is (B) Larger

Explanation: Higher ENERGIES are NEEDED for the removal of layer of oxides on the surfaces using Ion Beam machining.

173.

What are the dimensions that can machined on IBM?(a) 0.1 to 1 nm(b) 1 to 10 nm(c) 10 to 100 nm(d) 100 to 1000 nmThe question was posed to me in final exam.My doubt stems from IBM-Surface effects and Applications topic in section Thermal Processes of Advanced Machining

Answer»

Right option is (C) 10 to 100 nm

Easiest explanation: Small DIMENSIONS as 10 to 100 nm can also be machined on Ion BEAM machining.

174.

How much amount of energy is required for machining using PBM?(a) Low(b) Moderate(c) High(d) Very highI had been asked this question in an international level competition.The above asked question is from PBM in division Thermal Processes of Advanced Machining

Answer» CORRECT answer is (a) Low

To explain: The cost for operating the jobs in Plasma beam machining is less and ALSO less energy is required for operating the machine in PBM.
175.

What is the full form of PBM in the advanced machining processes?(a) Plasma Beam Manufacturing(b) Plasma Beam Machining(c) Plasma Blast Manufacturing(d) Plasma Blast MachiningThis question was addressed to me in exam.This interesting question is from Plasma Beam Machining-Introduction And Machining system in division Thermal Processes of Advanced Machining

Answer»

The correct option is (b) PLASMA BEAM Machining

The EXPLANATION: The full FORM of PBM in the advanced machining processes is Plasma Beam Machining.

176.

What is the value of the power used in PBM process?(a) 0.1 – 10 kW(b) 2 – 200 kW(c) 200 – 400 kW(d) 400 – 700 kWI got this question in an international level competition.This intriguing question originated from Plasma Beam Machining-Introduction And Machining system topic in chapter Thermal Processes of Advanced Machining

Answer»

The correct answer is (b) 2 – 200 KW

For EXPLANATION: The value of the POWER USED in Plasma beam machining RANGE from 2 to 200 kW.

177.

PBM is the only process which works faster in ________ steel than _________ steel.(a) Stainless, mild(b) Mild, stainless(c) Remains same all(d) All of the mentionedI had been asked this question during an interview.I want to ask this question from Plasma Beam Machining-Introduction And Machining system in section Thermal Processes of Advanced Machining

Answer»

Correct ANSWER is (a) Stainless, mild

Easiest explanation: PBM is the only fabrication process which works FASTER in stainless STEELS compared to mild steels.

178.

What are the values of power densities used in the EBM process?(a) 0.05 MW/mm^2(b) 0.55 MW/mm^2(c) 1.55 MW/mm^2(d) 2.55 MW/mm^2This question was addressed to me in examination.I'm obligated to ask this question of Electronbeam Machining-Introduction, Equipment and Material removal in chapter Thermal Processes of Advanced Machining

Answer»

The correct choice is (C) 1.55 MW/mm^2

The explanation: The VALUE of the POWER densities used in the process of electron BEAM machining are about 1.55 MW/mm^2.

179.

When did the Electron beam machining come into the machining industry?(a) 1920s(b) 1930s(c) 1950s(d) 1960sThe question was posed to me by my college professor while I was bunking the class.The doubt is from Electronbeam Machining-Introduction, Equipment and Material removal in division Thermal Processes of Advanced Machining

Answer»

Right ANSWER is (d) 1960s

The BEST explanation: The ELECTRON beam MACHINING was introduced to the machining industry in the early 1960s.

180.

State whether the following statement regarding Laser beam machining is true or false.(a) “In LBM, a blind hole of precise depth is easy to achieve.”(b) True(c) FalseI have been asked this question in class test.This key question is from LBM-Advantages and Limitations in portion Thermal Processes of Advanced Machining

Answer»

The CORRECT answer is (B) True

The explanation: A BLIND hole of precise is DIFFICULT to achieve in LASER beam machining.

181.

Selection of assist gas depends on which of the following properties of work piece?(a) Material(b) Thickness(c) Material & Thickness(d) None of the mentionedThis question was addressed to me by my college director while I was bunking the class.This is a very interesting question from LBM-Applications in division Thermal Processes of Advanced Machining

Answer» CORRECT choice is (c) Material & Thickness

For EXPLANATION I would say: The SELECTION of different assist gases depends on the WORK PIECE material and its thickness.
182.

Which gas jet assisted process is suitable for most of the metals?(a) Oxygen gas(b) Nitrogen gas(c) Helium gas(d) All of the mentionedI got this question in semester exam.This interesting question is from LBM-Applications topic in division Thermal Processes of Advanced Machining

Answer»

Correct answer is (a) OXYGEN gas

To EXPLAIN: Oxygen-jet assistance is used for most METALS, as the gas LIBERATES additional energy by the exothermal chemical reactions.

183.

Which of the following are the functions of assist gases?(a) Removal of molten material(b) Shield the lenses(c) Better efficiency(d) All of the mentionedI got this question in an internship interview.This is a very interesting question from LBM-Applications topic in division Thermal Processes of Advanced Machining

Answer» CORRECT answer is (d) All of the mentioned

To ELABORATE: Assist are used to remove the molten material, it also shield the LENSES from EXPELLED material and they are also used for obtaining better PROCESS efficiencies.
184.

What is the value of minimum corner radius obtained by drilling in Laser beam machining?(a) 0.10 mm(b) 0.25 mm(c) 0.50 mm(d) 0.65 mmI have been asked this question by my college director while I was bunking the class.The above asked question is from LBM-Applications in section Thermal Processes of Advanced Machining

Answer»

The correct CHOICE is (b) 0.25 mm

Easy explanation: The value of the minimum corner radius OBTAINED while DRILLING using LBM is about 0.25 mm.

185.

What is the depth-to-diameter ratio obtained in drilling process using Laser beam machining?(a) 10:1(b) 20:1(c) 50:1(d) 80:1This question was posed to me in an internship interview.Question is from LBM-Applications topic in division Thermal Processes of Advanced Machining

Answer»

The correct ANSWER is (c) 50:1

For EXPLANATION: VALUE of the MAXIMUM depth-to-diameter ratio obtained in drilling using LASER beam machining is 50:1.

186.

Which of the following has high machining speeds in Laser Beam Machining?(a) Metals(b) Non metals(c) Metal alloys(d) All of the mentionedThe question was asked during an internship interview.I want to ask this question from LBM-Material Removal topic in portion Thermal Processes of Advanced Machining

Answer»

The CORRECT CHOICE is (B) Non metals

To explain I would say: Non metallic MATERIAL machine at HIGHER speeds than metallic ones due to higher reflectivity in metallic materials.

187.

What has been done to the off time when there is a no-load voltage of electric discharge?(a) Increased(b) Decreased(c) Reduced(d) Remains sameThis question was posed to me in homework.I'd like to ask this question from EDM-Process Control, Automation, Environmental Impact topic in chapter Thermal Processes of Advanced Machining

Answer»

Correct CHOICE is (a) Increased

Easy explanation: The off TIME of pulse is increased in order to avoid the abnormal electric discharges.

188.

What are the values of general feed rates used for drilling in EDM?(a) 0.1 mm/min(b) 0.3 m/min(c) 0.5 mm/min(d) 0.7 mm/minThe question was asked by my college director while I was bunking the class.This intriguing question originated from EDM-Applications in division Thermal Processes of Advanced Machining

Answer»

Right answer is (a) 0.1 mm/min

For EXPLANATION I would say: Usually a FEED rate of 0.10 mm/min is USED for drilling the WORK piece using ELECTRO discharge machining.

189.

The dielectric fluid is flushed in thorough which part of the electrode in drilling in EDM?(a) Interior hole(b) Side gaps(c) All of the mentioned(d) None of the mentionedI had been asked this question by my school teacher while I was bunking the class.This key question is from EDM-Applications in chapter Thermal Processes of Advanced Machining

Answer»

The correct answer is (a) INTERIOR hole

The explanation: EDM drilling uses a TUBULAR ELECTRODE which flushes the dielectric thorough the interior HOLES for removing DEBRIS.

190.

What happens to the material removal rate if the sparks are very less in EDM?(a) Decreases(b) Increases(c) Increase and then decrease(d) All of the mentionedI have been asked this question during an internship interview.My question is taken from EDM-Material Removal Rate in division Thermal Processes of Advanced Machining

Answer»

The correct CHOICE is (a) Decreases

For EXPLANATION I would say: In EDM, if SPARKS generated are less then material removal RATE decreases.

191.

Which one among the following, is the most important factor in determining the tool wear?(a) Melting point(b) Boiling point(c) Power supplied(d) Feed rateI had been asked this question during an online exam.Origin of the question is EDM-Machining System topic in portion Thermal Processes of Advanced Machining

Answer»

Right answer is (a) Melting point

The explanation: In EDM, melting point is the most IMPORTANT FACTOR in determining the TOOL wear.

192.

Electrode orbiting ________ the flushing of dielectric fluid in Electro discharge machining.(a) Improves(b) Decreases(c) Reduces(d) DegradesThe question was asked in exam.I need to ask this question from EDM-Machining System topic in section Thermal Processes of Advanced Machining

Answer»

Right option is (a) Improves

Explanation: The additional orbiting motion of ELECTRODES HELPS in improving the flushing by creating a PUMPING effect of dielectric liquid.

193.

Based on the electrode gap, which of the following electric pulses are generated?(a) Open Circuit pulses(b) Sparks(c) Arcs(d) All of the mentionedI got this question by my college professor while I was bunking the class.My question is based upon EDM-Mechanism of Material Removal topic in section Thermal Processes of Advanced Machining

Answer»

Correct choice is (d) All of the mentioned

Explanation: Based on the electrode GAP, electric pulses are distinguished which are – CIRCUIT pulses, sparks, arcs and SHORT circuits.

194.

What is the value of pulse time used in EBM?(a) 0.004 to 0.064 µs(b) 0.04 to 0.64 µs(c) 0.4 to 640 µs(d) 4 to 64000 µsI got this question in final exam.Query is from EBM-Applications, Advantages and Disadvantages in chapter Thermal Processes of Advanced Machining

Answer»

The CORRECT OPTION is (d) 4 to 64000 µs

The explanation: Value of the pulse TIME of beam ranges from 4 to 64000 µs.

195.

There is no limitation imposed on which of the following factors in EBM?(a) Material ductility(b) Surface hardness(c) Surface reflectivity(d) All of the mentionedThis question was posed to me in quiz.Query is from EBM-Applications, Advantages and Disadvantages in division Thermal Processes of Advanced Machining

Answer» CORRECT option is (d) All of the mentioned

The explanation: In Electron beam machining, no LIMITATION is IMPOSED by WORK piece hardness, ductility, and SURFACE reflectivity.
196.

What are the values of velocity maintained in the EBM process?(a) 118 x 10^3 m/s(b) 228 x 10^3 m/s(c) 338 x 10^3 m/s(d) 448 x 10^3 m/sThe question was asked during an interview for a job.I'd like to ask this question from Electronbeam Machining-Introduction, Equipment and Material removal topic in section Thermal Processes of Advanced Machining

Answer»

The correct ANSWER is (b) 228 x 10^3 m/s

The BEST I can EXPLAIN: The value of the velocity used in the process of electron BEAM MACHINING is about 228 x 10^3 m/s.

197.

Emission current depends up on which of the following factors?(a) Cathode material(b) Temperature(c) Voltage supply(d) All of the mentionedI had been asked this question in an interview for job.I need to ask this question from Electronbeam Machining-Introduction, Equipment and Material removal topic in division Thermal Processes of Advanced Machining

Answer»

The correct choice is (d) All of the mentioned

The best EXPLANATION: Emission current DEPENDS on the CATHODE material, temperature, and the high VOLTAGE in the process of Electron beam machining.

198.

Which of the following lasers is used for slitting of thin metallic materials in LBM?(a) CO2 + gas assisted(b) CO2 only(c) Nd-YAG(d) RubyThe question was posed to me during an interview for a job.My question is from LBM-Applications in section Thermal Processes of Advanced Machining

Answer»

The correct OPTION is (C) Nd-YAG

Easiest explanation: Nd-YAG laser is used for slitting of thin METALLIC MATERIALS in Laser beam machining process.

199.

What is the full form of LBT in the processes of LBM?(a) Laser Beam Tempering(b) Laser Beam Templating(c) Laser Beam Texturing(d) Laser Beam TinningThis question was addressed to me during an interview.I need to ask this question from LBM-Applications topic in division Thermal Processes of Advanced Machining

Answer» CORRECT option is (c) LASER Beam TEXTURING

The explanation: Full form of LBT is Laser beam texturing which is an APPLICATION of Laser beam machining.
200.

Reflectivity of the materials depends on which of the following factors?(a) Wave length(b) Properties of material(c) Surface finish(d) All of the mentionedThis question was posed to me in an online interview.Question is taken from LBM-Material Removal topic in section Thermal Processes of Advanced Machining

Answer»

Correct answer is (d) All of the mentioned

Best explanation: Reflectivity of the MATERIALS DEPENDS on WAVELENGTH, the properties of materials, SURFACE finish and temperature.