1.

Describe the manufacture of H_2SO_4 by contact process

Answer»

Solution :Manufacture of SULPHURIC acid by contact process involves three steps:
(i) Burning of sulphur in air to generate `SO_2`.
(ii) Conversion of `SO_2` to `SO_3` by oxidation with air in the presence of `V_2O_5` as catalyst.
(iii) Absorption of `SO_3` in `H_2SO_4` to obtain oleum `H_2S_2O_7`.
A flow diagram for the manufacture of `H_2SO_4` is given below :

`SO_2` produced by burning of sulphur is freed from dust and other impurities.
The plant is OPERATED at a PRESSURE of 2 bar and a temperature of 720 K. These are the optimum conditions for the conversion of `SO_2` to `SO_3`, according to Le Chatelier principle.
`SO_3` produced in the catalytic converter is absorbed in concentrated `H_2SO_4` to produce oleum. Oleum is diluted with water to obtain `H_2SO_4` of DESIRED concentration.
Sulphuric acid obtained as above is 96-98% pure.


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