InterviewSolution
| 1. |
Write Short Notes On ‘intermittent Blow Down’ And ‘continuous Blow Down’ With Respect To Boilers? |
|
Answer» The ‘intermittent blown down’ is given by manually operating a valve fitted to discharge pipe at the lowest point of BOILER shell to reduce parameters (TDS or conductivity, pH, Silica and Phosphates concentration) within prescribed limits so that steam quality is not likely to be affected. In intermittent blow down, a large diameter line is opened for a short period of time, the time being based on a thumb rule such as “once a shift for 2 minutes”. ‘Intermittent blow down’ requires large short-term increases in the AMOUNT of feed WATER put into the boiler, and hence may necessitate larger feed water pumps than if continuous blow down is used. Also, TDS level will be varying, thereby causing fluctuations of the water level in the boiler due to changes in steam bubble size and distribution which accompany changes in concentration of solids. Also substantial amount of heat energy is lost with intermittent blow down. ‘Continuous Blowdown’: There is a steady and constant dispatch of small stream of concentrated boiler water, and replacement by steady and constant inflow of feed water. This ensures constant TDS and steam purity at given steam load. Once blow down valve is set for a given conditions, there is no NEED for regular operator intervention. Even though large quantities of heat are wasted, opportunity EXITS for recovering this heat by blowing into a flash tank and generating flash steam. This flash steam can be used for pre-heating boiler feed water or for any other purpose. This type of blow down is common in high-pressure boilers. The ‘intermittent blown down’ is given by manually operating a valve fitted to discharge pipe at the lowest point of boiler shell to reduce parameters (TDS or conductivity, pH, Silica and Phosphates concentration) within prescribed limits so that steam quality is not likely to be affected. In intermittent blow down, a large diameter line is opened for a short period of time, the time being based on a thumb rule such as “once a shift for 2 minutes”. ‘Intermittent blow down’ requires large short-term increases in the amount of feed water put into the boiler, and hence may necessitate larger feed water pumps than if continuous blow down is used. Also, TDS level will be varying, thereby causing fluctuations of the water level in the boiler due to changes in steam bubble size and distribution which accompany changes in concentration of solids. Also substantial amount of heat energy is lost with intermittent blow down. ‘Continuous Blowdown’: There is a steady and constant dispatch of small stream of concentrated boiler water, and replacement by steady and constant inflow of feed water. This ensures constant TDS and steam purity at given steam load. Once blow down valve is set for a given conditions, there is no need for regular operator intervention. Even though large quantities of heat are wasted, opportunity exits for recovering this heat by blowing into a flash tank and generating flash steam. This flash steam can be used for pre-heating boiler feed water or for any other purpose. This type of blow down is common in high-pressure boilers. |
|