Explore topic-wise InterviewSolutions in .

This section includes InterviewSolutions, each offering curated multiple-choice questions to sharpen your knowledge and support exam preparation. Choose a topic below to get started.

1.

Calculate the base circle diameter of cam, when bore diameter is 150mm?(a) 27.9mm(b) 28mm(c) 36.5mm(d) 38.9mmThe question was asked in an online quiz.The doubt is from IC Engine in section Design of IC Engine Components of Automotive Engine Design

Answer» RIGHT ANSWER is (C) 36.5mm

Best EXPLANATION: D=0.16d+12.5

=0.116(150) +12.5

= 36.5mm
2.

Pushrods are in direct contact with valves?(a) True(b) FalseThis question was posed to me in an international level competition.This interesting question is from IC Engine in chapter Design of IC Engine Components of Automotive Engine Design

Answer»

The correct option is (b) False

Easy EXPLANATION: When cam pushes the tappet there is an OPPOSITE force from pushrod, pushrods are in direct contact with rocker ARM and the tappet.So pushrods are not in direct contact with the valve.

3.

What is the cross-section of the pushrod?(a) Cylindrical(b) Circular(c) Square(d) RectangularI have been asked this question in semester exam.This is a very interesting question from IC Engine topic in section Design of IC Engine Components of Automotive Engine Design

Answer»

Correct OPTION is (b) Circular

The best I can EXPLAIN: PUSHRODS are a hollow TUBE made by DURALUMIN metal with a circular cross-section which results in a reduction of weight and high strength.

4.

Pushrods are solid rod.(a) True(b) FalseThe question was posed to me in homework.Asked question is from IC Engine in chapter Design of IC Engine Components of Automotive Engine Design

Answer»

The CORRECT answer is (b) False

Explanation: PUSHRODS are made with a hollow rod. The MAIN factor here is the weight, for the same work hollow rod is more efficient than a solid rod, and both the rods have the same STRENGTH.

5.

The pushrod is designed as a column based on what criteria?(a) Tensile(b) Buckling(c) Compressive(d) Both tensile and compressiveI got this question in semester exam.The doubt is from IC Engine topic in portion Design of IC Engine Components of Automotive Engine Design

Answer» RIGHT option is (B) BUCKLING

Easiest explanation: The pushrod is DESIGNED as a column based on buckling CRITERIA; pushrods are often subjected to a compressive force which results in buckling.
6.

The sockets at the end of the pushrod are connected by which fit?(a) Nut and bolt(b) Welding(c) Bracing(d) Force fitThis question was addressed to me by my college professor while I was bunking the class.The query is from IC Engine in chapter Design of IC Engine Components of Automotive Engine Design

Answer»

The correct option is (d) Force fit

The EXPLANATION is: The sockets at the END of pushrod are CONNECTED by force fit and Ball and sockets are the TWO types of joints used at the end of the pushrod.

7.

Which type of joint is used at the end of pushrod?(a) Ball and sockets(b) Ball and spigot(c) Socket and cotter(d) Cotter and keyI got this question during an interview for a job.I need to ask this question from IC Engine topic in chapter Design of IC Engine Components of Automotive Engine Design

Answer»

The correct CHOICE is (a) Ball and sockets

Best explanation: Ball and socket is the mechanism INVOLVED in pushrod. The socket is made at ONE end of the pushrod and ball is present in that. Above the ball, a tappet is present to REDUCE the FRICTION.

8.

Which of the mentioned below material is used in pushrod?(a) Mild steel(b) Duralumin tube(c) Steel tube(d) ChromolyI have been asked this question in an interview for job.The question is from IC Engine topic in chapter Design of IC Engine Components of Automotive Engine Design

Answer» RIGHT choice is (b) Duralumin tube

For explanation: Pushrods are made of Duralumin tube, due to its low weight property. The sockets at the end of pushrod useball and socket JOINT with a GREASE for LUBRICATION between it.
9.

Pushrods are connected between which two parts of the valve gear mechanism?(a) In the crankshaft(b) In the alternator(c) Cam and rocker(d) In the Fuel pumpI had been asked this question in final exam.Question is from IC Engine in portion Design of IC Engine Components of Automotive Engine Design

Answer»

Right option is (c) Cam and ROCKER

To elaborate: Pushrods are connected between cam and rocker of the engine component. These are hollow tubesmade by duralumin MATERIAL. This results in good STRENGTH and low WEIGHT.

10.

Pushrods are used in which type of valve mechanized engine?(a) Overhead valve(b) Side valve(c) Bottom face valve(d) Under the head valveI got this question in an online quiz.The above asked question is from IC Engine in chapter Design of IC Engine Components of Automotive Engine Design

Answer»

Right choice is (a) Overhead valve

For explanation: Pushrods are used inoverhead valve type of valve mechanized engine and are connected between CAM and rocker of the engine component. This USES a ball and socket MECHANISM.

11.

Calculate the pitch of the coil when the free length is 131.11mm and N1 is 15mm?(a) 29.6mm(b) 9.37mm(c) 20mm(d) 12.3mmThis question was posed to me in an interview for internship.Origin of the question is IC Engine in division Design of IC Engine Components of Automotive Engine Design

Answer»

The CORRECT option is (b) 9.37mm

To explain I would say: Pitch of COILS=\(\frac{FREE \, LENGTH}{(Nt-1)}\)

=\(\frac{131.11}{(15-1)}\)

= 9.37mm

12.

Calculate the depth of the section when t=8mm.(a) 88mm(b) 38mm(c) 48mm(d) 127mmI had been asked this question by my college professor while I was bunking the class.The above asked question is from IC Engine topic in portion Design of IC Engine Components of Automotive Engine Design

Answer» CORRECT CHOICE is (C) 48mm

Explanation: DEPTH of section=6t

=6×8

=48mm
13.

Calculate the width of the flange, when thickness=8.(a) 30mm(b) 20mm(c) 10mm(d) 40mmI had been asked this question during a job interview.Origin of the question is IC Engine topic in portion Design of IC Engine Components of Automotive Engine Design

Answer»

Correct ANSWER is (B) 20mm

The best I can explain: WIDTH of flange=2.5t

= 2.5(8)

=20mm

14.

Calculate the maximum force on the spring Pmax when Pi=88.36N, K=10 and d=25mm.(a) 338.36N(b) 288.36N(c) 135.36N(d) 282.36NThis question was posed to me at a job interview.The doubt is from IC Engine topic in section Design of IC Engine Components of Automotive Engine Design

Answer» CORRECT OPTION is (a) 338.36N

The EXPLANATION is: Pmax=Pi+Kd

=88.36+10(25)

=338.36N
15.

Calculate the solid length of the spring, when Nt=15mm and d=6mm.(a) 70mm(b) 90mm(c) 21mm(d) 9mmThe question was asked during a job interview.My question comes from IC Engine topic in division Design of IC Engine Components of Automotive Engine Design

Answer» RIGHT ANSWER is (b) 90MM

The BEST EXPLANATION: Solid length= Ltd

= 15×6

= 90mm
16.

Calculate the free length of the spring when the solid length is 90mm and δmax=35.75mm?(a) 145.9mm(b) 69.65mm(c) 656mm(d) 131.11mmThis question was addressed to me in an international level competition.This intriguing question comes from IC Engine topic in division Design of IC Engine Components of Automotive Engine Design

Answer»

Right CHOICE is (d) 131.11mm

For EXPLANATION I would say: Free LENGTH= SOLID length+δmax+0.15δmax

=90+35.75+0.15(35.75)

= 131.11mm

17.

Calculate the mean coil diameter when C=8 and d=6?(a) 1.33mm(b) 48mm(c) 14mm(d) 2mmThe question was asked in a job interview.This key question is from IC Engine in section Design of IC Engine Components of Automotive Engine Design

Answer»

The CORRECT choice is (B) 48MM

The BEST I can explain: D=Cd

= 8×6

= 48mm

18.

When valves are closed which pressure is built inside the cylinder?(a) Neutral pressure(b) Positive pressure(c) Negative pressure(d) Zero pressureI got this question in an interview.This intriguing question comes from IC Engine in chapter Design of IC Engine Components of Automotive Engine Design

Answer»

The correct ANSWER is (c) Negative pressure

For explanation: The PURPOSE of the VALVE SPRING is to EXERT force on the rocker arm and When valves are closed negative pressure is built inside the engine cylinder.

19.

The purpose of the valve spring is to exert force on which part?(a) Rocker arm(b) Tappet(c) Roller(d) CamThe question was asked in my homework.My doubt is from IC Engine in section Design of IC Engine Components of Automotive Engine Design

Answer»

Correct choice is (a) Rocker arm

For explanation: PISTON and Cylinder liner are held very CLOSE together such that the clearance between them can be neglected and the purpose of the VALVE spring is to EXERT force on the rocker arm.

20.

Calculate the diameter of the circular end of the rocker, when d=15mm?(a) 40mm(b) 30mm(c) 45mm(d) 7.5mmThe question was asked during an internship interview.This key question is from IC Engine in division Design of IC Engine Components of Automotive Engine Design

Answer»

The CORRECT CHOICE is (B) 30mm

The BEST I can EXPLAIN: D3=2d

=2×15

=30mm

21.

Which of the mentioned below is the formula to calculate uniformly distributed load between the pin and the roller?(a) Z=\(\frac{l_2}{4}\)(b) Z=\(\frac{l_2}{4}\)(c) x=\(\frac{l_2}{6}\)(d) x=l2The question was asked by my college professor while I was bunking the class.My question comes from IC Engine topic in chapter Design of IC Engine Components of Automotive Engine Design

Answer»

The CORRECT answer is (b) Z=\(\frac{l_2}{4}\)

For explanation: Z=\(\frac{l_2}{4}\)is the FORMULA to calculate uniformly distributed LOAD between the pin and the roller and t=\(\frac{l}{2}\) is the formula to calculate the thickness of each EYE.

22.

Which of the mentioned below is the formula to calculate the triangular distribution of the load between the pin and the eye?(a) x=\(\frac{l_2}{4}\)(b) x=\(\frac{l_2}{6}\)(c) x=\(\frac{l_2}{3}\)(d) x=l2I have been asked this question during an interview.This is a very interesting question from IC Engine topic in division Design of IC Engine Components of Automotive Engine Design

Answer»

The CORRECT option is (b) x=\(\frac{l_2}{6}\)

For explanation I would say: x=\(\frac{l_2}{6}\) is the formula to CALCULATE the triangular DISTRIBUTION of the load between the pin and the EYE andD2=2d2 is the formula to calculate the OUTER diameter of the eye.

23.

Which of the mentioned below is the formula to calculate the outer diameter of the eye?(a) D2=d2(b) D2=2d2+2A2(c) D2=2d2(d) A2=2d2+2I have been asked this question in my homework.Question is taken from IC Engine topic in section Design of IC Engine Components of Automotive Engine Design

Answer»

Correct option is (c) D2=2d2

The explanation: t=\(\FRAC{L}{2}\) is the formula to calculate the thickness of each eye and D2=2d2 is the formula to calculate the OUTER diameter of the eye. Hence, D2=2d2 is the right ANSWER.

24.

In the cross-section of the rocker arm, the bending moment is maximum at what point?(a) Centre of the pivot(b) Centre of gravity(c) Centre of mass(d) Centre of mass and pivotI got this question by my school teacher while I was bunking the class.Asked question is from IC Engine topic in division Design of IC Engine Components of Automotive Engine Design

Answer»

The correct option is (a) Centre of the pivot

To explain I would say: In the cross-section of the ROCKER ARM, the bending moment is maximum at the Centre of the pivot POINT. Hence, the EYE passing through this point is strengthened.

25.

Which of the mentioned below is the formula to calculate the thickness of each eye?(a) t=\(\frac{l+h}{2}\)(b) t=\(\frac{V}{2}\)(c) t=\(\frac{l+v}{2}\)(d) t=\(\frac{l}{2}\)This question was posed to me in an internship interview.This intriguing question originated from IC Engine topic in chapter Design of IC Engine Components of Automotive Engine Design

Answer»

The correct ANSWER is (d) t=\(\frac{l}{2}\)

To explain: t=\(\frac{l}{2}\) is the formula to calculate the THICKNESS of each eye and D2=2d2is the formula to calculate the OUTER DIAMETER of the eye. Hence, t=\(\frac{l}{2}\) is the right answer.

26.

The maximum force exerted by the valve will determine which force on the rocker arm?(a) Torsional moment(b) Tangential moment(c) Bending moment(d) Both torsional and tangential momentI have been asked this question in a national level competition.My doubt stems from IC Engine in section Design of IC Engine Components of Automotive Engine Design

Answer»

Right OPTION is (c) Bending moment

To explain I would SAY: The maximum FORCE exerted by the valve will DETERMINE the bending moment on the rocker-arm. Hence, the bending moment is the right answer.

27.

The force on which valve is less compared to others?(a) Non-return(b) Inlet(c) Ports(d) ExhaustThis question was posed to me during an interview for a job.This question is from IC Engine topic in chapter Design of IC Engine Components of Automotive Engine Design

Answer»

Right CHOICE is (b) Inlet

The BEST I can explain: In a four-stroke engine, the EXHAUST valve is heavily loaded when compared to the inlet valve and the force on the inlet valve is LESS comparing to the exhaust valve.

28.

In a four-stroke engine, which valve is heavily loaded?(a) Exhaust(b) Inlet(c) Non-return(d) One wayThis question was posed to me in final exam.My question is from IC Engine in section Design of IC Engine Components of Automotive Engine Design

Answer»

The correct option is (a) Exhaust

Explanation: In a four-stroke engine, the exhaust valve is HEAVILY LOADED when compared to the INLET valve due to SMALLER in size and experience a lot of heat.

29.

Which of the mentioned below is not the material of rocker arm?(a) Grey-cast iron(b) Malleable cast iron(c) Chromium alloy(d) Cast steelI have been asked this question during an interview.I want to ask this question from IC Engine topic in chapter Design of IC Engine Components of Automotive Engine Design

Answer» RIGHT option is (C) Chromium ALLOY

The best explanation: Grey-CAST iron, Malleable cast iron, Cast steel are all the MATERIAL that is used in the manufacturing rocker-arm whereas chromium alloy is not usually used.
30.

To reduce the weight and inertia force of the rocker arm, which cross-section is used?(a) V-section(b) L-section(c) I-section(d) T-sectionThe question was posed to me in a national level competition.I'd like to ask this question from IC Engine in division Design of IC Engine Components of Automotive Engine Design

Answer»

Right option is (c) I-section

The best explanation: To reduce the WEIGHT and INERTIA force of the rocker arm I-section cross-section is used. WHENEVER the inertia force is important, then I-section will be the FIRST option.

31.

What is the basic function of the rocker arm, concerning the motion of the cam and follower?(a) Only opening inlet and exhaust valve(b) Open and close the inlet and exhaust ports(c) Only closing inlet and exhaust valve(d) Open or close the inlet or exhaust valveThis question was posed to me during an internship interview.My query is from IC Engine topic in division Design of IC Engine Components of Automotive Engine Design

Answer»

The CORRECT CHOICE is (d) Open or close the INLET or exhaust valve

To elaborate: The basic FUNCTION of the rocker arm, concerning the motion of the CAM and follower, is to open or close the inlet or exhaust valve. This experience lot of heat.

32.

Which material is used Exhaust valves?(a) Hardened steel(b) Silicon-Chromium steel(c) Nickel-Chromium steel(d) Chromium-vanadium steelThis question was addressed to me in an online interview.I want to ask this question from IC Engine in division Design of IC Engine Components of Automotive Engine Design

Answer»

Right answer is (b) Silicon-Chromium STEEL

Explanation: INLET valves are made of Nickel-Chromium steel and exhaust valves are made of Silicon-Chromium steel. In heavy-duty ENGINES, the valves are made by chromium-vanadium steel.

33.

Which material is used in the Inlet valves?(a) Chromium-vanadium steel(b) Nickel-Chromium steel(c) Silicon-Chromium steel(d) Hardened steelThe question was posed to me in an online interview.The above asked question is from IC Engine topic in division Design of IC Engine Components of Automotive Engine Design

Answer»

The correct CHOICE is (B) Nickel-Chromium steel

To explain I WOULD say: Inlet valves are made of Nickel-Chromium steel and EXHAUST valves are made of Silicon-Chromium steel. In heavy-duty ENGINES, the valves are made by chromium-vanadium steel.

34.

In heavy-duty engines, which material is used in the valves?(a) Silicon-Chromium steel(b) Nickel-Chromium steel(c) Chromium-vanadium steel(d) Hardened steelI had been asked this question by my school teacher while I was bunking the class.Question is taken from IC Engine topic in division Design of IC Engine Components of Automotive Engine Design

Answer»

The correct CHOICE is (c) Chromium-vanadium steel

Best explanation: In heavy-duty ENGINES, the VALVES are made by chromium-vanadium steel and in normal CARS, nickel-Chromium steelor silicon-Chromium steel are used.

35.

What is the small space between the head and the face is known as?(a) Blank(b) Space(c) Stem(d) MarginThis question was addressed to me in exam.Query is from IC Engine topic in chapter Design of IC Engine Components of Automotive Engine Design

Answer»

The correct choice is (d) Margin

The explanation: The small SPACE between the head and the face is KNOWN as margin and the poppet valve head at the end of a rod is known as the STEM. The margin contributes to improve airflow and DURABILITY.

36.

What is the small conical surface of the valve results in which property?(a) Self-centering(b) Increase in weight(c) Hardness(d) StrengthI had been asked this question in a job interview.This key question is from IC Engine topic in division Design of IC Engine Components of Automotive Engine Design

Answer»

The correct answer is (a) Self-centering

Best explanation: The small conical surface of the valve results in Self-centering. This is ONE of the important PROPERTIES if this NEGLECTED, the CHARGE won’t be compressed properly.

37.

What is the face angle range for a poppet valve?(a) 20° to 50°(b) 35° to 60°(c) 30° to 45°(d) 40° to 55°The question was posed to me in an online interview.This intriguing question originated from IC Engine topic in section Design of IC Engine Components of Automotive Engine Design

Answer»

Correct option is (c) 30° to 45°

Best explanation: 30° to 45° is the face angle RANGE for a poppet valve. The face angle and the face can be ALTERED accordingly using GRINDING or SKIMMING MACHINES.

38.

Which part of the valve is a conical surface that comes in contact with a valve seat?(a) Head(b) Face(c) Stem(d) shankI got this question in semester exam.The doubt is from IC Engine in division Design of IC Engine Components of Automotive Engine Design

Answer»

The CORRECT answer is (b) Face

Best explanation: The poppet valve that consists of a DISK known as the head, the poppet valve head at the END of a ROD is known as stem and the valve is a conical surface that comes in CONTACT with a valve seat known as a face.

39.

What is the poppet valve head at the end of a rod is known as?(a) Stem(b) Face(c) Head(d) ShankI have been asked this question in class test.I would like to ask this question from IC Engine topic in division Design of IC Engine Components of Automotive Engine Design

Answer»

The correct answer is (a) Stem

The EXPLANATION is: The POPPET valve that consists of a DISK known as head and the poppet valve head at the end of a rod is known as the stem. This experience lesser heat COMPARED to the face of the valve.

40.

What does the poppet valve consisting of a disk known as?(a) Face(b) Stem(c) Head(d) ShankThis question was addressed to me during an online interview.This interesting question is from IC Engine in division Design of IC Engine Components of Automotive Engine Design

Answer»

Right CHOICE is (c) Head

For EXPLANATION: The poppet valve that consists of a disk KNOWN as head and the poppet valve head at the end of a rod is known as the stem. Stem experience lesser heat compared to the FACE of the valve.

41.

What are the mushroom valves also known as?(a) Tapper valve(b) Sleeve valve(c) Poppet valve(d) Non-return valveI got this question in homework.I want to ask this question from IC Engine in chapter Design of IC Engine Components of Automotive Engine Design

Answer» RIGHT option is (c) Poppet valve

To explain: Mushroom valves are also known as poppet valves. Since it consists of a stem and one end enlarged to form a head that PERMITS the FLOW through a passage surrounding the stem, that RESEMBLES the shape of a mushroom.
42.

Which are the two types of valves?(a) Sleeve and tapper valve(b) Mushroom and ball valve(c) Tapper and ball valve(d) Mushroom and sleeve valvesI got this question in a job interview.This intriguing question originated from IC Engine topic in chapter Design of IC Engine Components of Automotive Engine Design

Answer»

The correct ANSWER is (d) Mushroom and SLEEVE valves

Easiest explanation: Mushroom and sleeve valves are the two types of valves used in the INTERNAL combustion ENGINES and the mushroom valves are ALSO known as poppet valves.

43.

What happens to the spring when the valve is opened?(a) Elongate(b) Compress(c) Twist(d) both compress and twistI have been asked this question in an online quiz.My query is from IC Engine in portion Design of IC Engine Components of Automotive Engine Design

Answer»

Right option is (b) Compress

The best explanation: The spring GETS compressed when valves are OPENED which means the CAMS are in action and push the push ROD thereby rocker-arm. DEPENDING on usage, the spring loses its strength.

44.

Follower rests on which part of the valve-gear mechanism?(a) Rocker-arm(b) Cam(c) Valve(d) TappetI got this question in a job interview.I want to ask this question from IC Engine in chapter Design of IC Engine Components of Automotive Engine Design

Answer»

The correct choice is (b) Cam

For explanation I would say: ONE end of the spring is secured to the valve stem and the other end RESTS on the cylinder and the FOLLOWER rests CAMS of the valve-gear mechanism.

45.

One end of the spring is secured to the valve stem and the other end rests on which part?(a) Piston(b) Cylinder(c) Oil pan(d) Cylinder headI had been asked this question during an interview.The doubt is from IC Engine in section Design of IC Engine Components of Automotive Engine Design

Answer»

Right answer is (B) Cylinder

Best explanation: One end of the SPRING is secured to the valve STEM and the other end rests on the cylinder. The cylinder is fixed support and WITHSTANDS the high-pressure.

46.

The opening of valves is due to which motion of the rocker arm?(a) Tangential motion(b) Reciprocating motion(c) Oscillatory motion(d) Rotating motionThis question was posed to me in an online interview.This intriguing question comes from IC Engine in portion Design of IC Engine Components of Automotive Engine Design

Answer»

The correct CHOICE is (c) Oscillatory motion

For explanation: The opening of valves is due to the oscillatory motion of the ROCKER arm. This is due to the force by INITIAL COMPRESSION presses the valve down on its seat.

47.

When the right end of the rocker arm is pushed up, the left end moves in which direction?(a) Upward(b) Parallel(c) Perpendicular(d) DownwardThe question was asked in unit test.I'd like to ask this question from IC Engine in section Design of IC Engine Components of Automotive Engine Design

Answer»

Right ANSWER is (d) DOWNWARD

Easiest explanation: When the right end of the rocker arm is pushed up, the left end moves in a downward direction and pushes the spring-loaded valve to ACHIEVE the motion.

48.

The rocker arm is pivoted at its centerusing which pin?(a) Fulcrum(b) Key(c) Cotter(d) SpigotThe question was asked during an interview for a job.This intriguing question comes from IC Engine in division Design of IC Engine Components of Automotive Engine Design

Answer»

Right answer is (a) Fulcrum

The explanation is: As the CAM ROTATES,the cam pushes the follower, and pushrod is moved in an upward direction and the rocker arm is PIVOTED at its CENTERUSING a Fulcrum PIN.

49.

As the camshaft rotates, the cam pushes the follower, and push rod is moved in which direction?(a) Downward(b) Parallel(c) Upward(d) HorizontalI got this question during an internship interview.I need to ask this question from IC Engine topic in portion Design of IC Engine Components of Automotive Engine Design

Answer»

The correct answer is (c) Upward

For explanation I WOULD SAY: As the cam rotates,the cam pushes the follower, and push ROD is moved in an upward direction and the ROCKER arm is pivoted at its centerutilizing FULCRUM pin.

50.

The camshaft is rotated by which driving mechanism in cars?(a) Chain-drive(b) Belt-drive(c) Shaft-drive(d) Fluid driveThe question was posed to me by my college director while I was bunking the class.My question is based upon IC Engine topic in section Design of IC Engine Components of Automotive Engine Design

Answer»

The correct answer is (B) Belt-drive

The best I can explain: The camshaft is ROTATED by Belt-drive mechanism in cars and this belt is also called a timing belt. In BIKES, we have a timing CHAIN supported by a torsion supporting bar.