InterviewSolution
This section includes InterviewSolutions, each offering curated multiple-choice questions to sharpen your knowledge and support exam preparation. Choose a topic below to get started.
| 1. |
How Do I Measure The Foundation Stiffness (k) And Natural Frequency (fn)? |
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Answer» The soil under the foundation will often be compacted during foundation construction and then further loaded and compacted as the installation ages and MACHINES are run. So the finished installation is often very different from when the site was just a PLANT floor or an open field. Foundation NATURAL Frequency (Fn) can be determined by dropping a mass and recording the ground vibrations. Two types of tests can be done by Civil Engineers to determine the soils present at unimproved SITES:
A Red Flag is when the soil is found to be very poor with high amount of fine clays and high water table. The foundation will tend to have a lower natural frequency and lower bearing capacity if the soil is poor. In these cases, Vibro/Dynamics advises a larger foundation and "foot print" with the softest isolators permissible to avoid settling and to improve isolator effectiveness. If the foundation is under-sized, the isolators will have reduced effectiveness regardless of their stiffness. The soil under the foundation will often be compacted during foundation construction and then further loaded and compacted as the installation ages and machines are run. So the finished installation is often very different from when the site was just a plant floor or an open field. Foundation Natural Frequency (Fn) can be determined by dropping a mass and recording the ground vibrations. Two types of tests can be done by Civil Engineers to determine the soils present at unimproved sites: A Red Flag is when the soil is found to be very poor with high amount of fine clays and high water table. The foundation will tend to have a lower natural frequency and lower bearing capacity if the soil is poor. In these cases, Vibro/Dynamics advises a larger foundation and "foot print" with the softest isolators permissible to avoid settling and to improve isolator effectiveness. If the foundation is under-sized, the isolators will have reduced effectiveness regardless of their stiffness. |
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| 2. |
Is My Current Foundation Or Floor Sufficient? |
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Answer» They can assess the local soil conditions, the status of the existing concrete, and the status of the existing REINFORCING STEEL. Areas with high WATER tables or that have been FILLED could potentially cause problems if the foundation design does not TAKE them into consideration. They can assess the local soil conditions, the status of the existing concrete, and the status of the existing reinforcing steel. Areas with high water tables or that have been filled could potentially cause problems if the foundation design does not take them into consideration. |
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| 3. |
How Much Force Is Transmitted To The Foundation When A Machine Is Installed On Isolators? |
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Answer» In order to determine the transmitted force, the FREQUENCY and forces being generated must be known as well as the characteristics of the soil, foundation, and machine CONSTRUCTION. Many of the variables influencing the magnitude of the input forces are not known or even measurable. Factors that STRONGLY influence the transmitted force:
Estimates of transmitted forces can be made, but they are only estimates. Vibration isolators are the most important factor in reducing transmitted vibration. However, the vibration isolators must be given the proper conditions to function at peak efficiency. In order to determine the transmitted force, the frequency and forces being generated must be known as well as the characteristics of the soil, foundation, and machine construction. Many of the variables influencing the magnitude of the input forces are not known or even measurable. Factors that strongly influence the transmitted force: Estimates of transmitted forces can be made, but they are only estimates. Vibration isolators are the most important factor in reducing transmitted vibration. However, the vibration isolators must be given the proper conditions to function at peak efficiency. |
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| 4. |
Do I Still Need A Foundation If I Use Machinery Mounts And Isolators? |
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Answer» Isolators do not eliminate the need for a well-designed foundation. The foundation must be STRONG ENOUGH to support the physical weight of the machinery, plus the dynamic forces generated by the machine. Dynamic forces VARY with machine characteristics. Well-designed isolators will reduce the dynamic force transmitted into a foundation, but determining the AMOUNT GOING into a foundation is very difficult. Isolators do not eliminate the need for a well-designed foundation. The foundation must be strong enough to support the physical weight of the machinery, plus the dynamic forces generated by the machine. Dynamic forces vary with machine characteristics. Well-designed isolators will reduce the dynamic force transmitted into a foundation, but determining the amount going into a foundation is very difficult. |
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| 5. |
My Machine Is Installed And The Vibrations Are Interfering With Nearby Offices Or Sensitive Equipment, What Can I Do To Fix This? |
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Answer» Once machines are installed and a vibration problem is discovered, it is often very difficult and expensive to relocate the offending machine or sensitive area. Surface vibration WAVES are typically the culprit. The amplitude, or severity, of surface waves decreases by a function of at least (1/distance from vibration source)0.5. High frequency waves will dissipate over shorter distances than longer wavelength, low frequency waves. Vibration waves are further attenuated by damping losses CHARACTERISTIC of the materials they are travelling within. Steel, concrete, and frozen water/soil is efficient conductors of vibration. Surface waves can thus travel significant distance and still cause problems. It is most effective to reduce the amplitude of the waves at the source and at the sensitive area. The most cost efficient way to achieve isolation of the vibration waves is by using passive vibration isolators. Many other methods have been employed to attempt to reduce the surface wave vibrations, with generally limited success:
To avoid costly vibration mitigation measures it is best practice to be aware of vibration problems before a machine is installed. It is important to understand the frequency content of the source and the sensitive frequencies of the surroundings. Once machines are installed and a vibration problem is discovered, it is often very difficult and expensive to relocate the offending machine or sensitive area. Surface vibration waves are typically the culprit. The amplitude, or severity, of surface waves decreases by a function of at least (1/distance from vibration source)0.5. High frequency waves will dissipate over shorter distances than longer wavelength, low frequency waves. Vibration waves are further attenuated by damping losses characteristic of the materials they are travelling within. Steel, concrete, and frozen water/soil is efficient conductors of vibration. Surface waves can thus travel significant distance and still cause problems. It is most effective to reduce the amplitude of the waves at the source and at the sensitive area. The most cost efficient way to achieve isolation of the vibration waves is by using passive vibration isolators. Many other methods have been employed to attempt to reduce the surface wave vibrations, with generally limited success: To avoid costly vibration mitigation measures it is best practice to be aware of vibration problems before a machine is installed. It is important to understand the frequency content of the source and the sensitive frequencies of the surroundings. |
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| 6. |
What Can I Do To Reduce The Vibration In My Press? |
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Answer» Vibro/Dynamics ISOLATORS have been installed on tens of thousands of presses. We have a lot of experience isolating machines with a wide variety of DIFFERENT press designs, jobs, and soil CONDITIONS. Lowering the shock level within the machine will improve tooling and machine life and will further improve the work environment with less vibration in the plant. The following list of suggestions will help reduce vibration and save a lot of downtime and money.
Vibro/Dynamics isolators have been installed on tens of thousands of presses. We have a lot of experience isolating machines with a wide variety of different press designs, jobs, and soil conditions. Lowering the shock level within the machine will improve tooling and machine life and will further improve the work environment with less vibration in the plant. The following list of suggestions will help reduce vibration and save a lot of downtime and money. |
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| 7. |
Why Do I Still Feel Vibration In The Floor When My Press Is On Your Isolators? |
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| 8. |
Where Does The Vibration Go When I Mount My Press On Isolators? |
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| 9. |
What Is The Allowable Temperature Range For Your Elastomeric Products? |
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Answer» ALLOWABLE temperature RANGE for an elastomeric: 0°F to 100°F (-18°C to 38°C) with brief EXPOSURE up to 150°F (66°F). Allowable temperature range for an elastomeric: 0°F to 100°F (-18°C to 38°C) with brief exposure up to 150°F (66°F). |
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| 10. |
Is It Ok To Use Isolators On A Press With A Rolling Bolster Or Die Cart? |
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Answer» Absolutely. This is very common. The ALIGNMENT tolerance for most rolling bolster and die CARTS is SUFFICIENT so that it is not a PROBLEM. Absolutely. This is very common. The alignment tolerance for most rolling bolster and die carts is sufficient so that it is not a problem. |
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| 11. |
How Do Isolators Reduce Noise? |
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Answer» Isolators are very effective at REDUCING structural-borne noise CAUSED by transmitted VIBRATION. Vibration causes noise when it excites the natural frequencies of a structure. This “sounding board” effect is directly related to vibration in the supporting surface. Since isolators REDUCE vibration, structural-borne noise is REDUCED. Isolators are very effective at reducing structural-borne noise caused by transmitted vibration. Vibration causes noise when it excites the natural frequencies of a structure. This “sounding board” effect is directly related to vibration in the supporting surface. Since isolators reduce vibration, structural-borne noise is reduced. |
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| 12. |
Why Does The Isolator Stick Out From Under The Machine Foot? Is This A Problem? |
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Answer» The support housing of a Micro/Level® Isolator is designed to transfer the load on the isolator’s support housing to the leveling adjustment screw, which then distributes the load UNIFORMLY over a heavy-duty steel bearing plate. The isolator has a built-in swiveling CAPABILITY that automatically compensates when the bottom of the machine foot is not PARALLEL to the floor, assuring that the isolator’s elastomeric is uniformly loaded. Most machines have foot and leg designs strong enough to allow them to be supported at the mounting hole. Of course, there are EXCEPTIONS and the Applications Engineering Staff at Vibro/Dynamics can offer assistance in this regard. Vibro/Dynamics has a complete line of vibration isolators designed for ALMOST every situation. If the machine cannot be supported at the mounting hole, then Vibro/Dynamics will recommend a wedge-style isolator that can be placed anywhere under the machine foot. The support housing of a Micro/Level® Isolator is designed to transfer the load on the isolator’s support housing to the leveling adjustment screw, which then distributes the load uniformly over a heavy-duty steel bearing plate. The isolator has a built-in swiveling capability that automatically compensates when the bottom of the machine foot is not parallel to the floor, assuring that the isolator’s elastomeric is uniformly loaded. Most machines have foot and leg designs strong enough to allow them to be supported at the mounting hole. Of course, there are exceptions and the Applications Engineering Staff at Vibro/Dynamics can offer assistance in this regard. Vibro/Dynamics has a complete line of vibration isolators designed for almost every situation. If the machine cannot be supported at the mounting hole, then Vibro/Dynamics will recommend a wedge-style isolator that can be placed anywhere under the machine foot. |
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| 13. |
Why Are You Recommending A Larger Isolator Than Your Competitor? |
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Answer» It could be due to two reasons. One, Vibro/Dynamics manufactures vibration isolators as opposed to simple machinery mounts. Our goal is to provide the best ISOLATION possible while keeping machinery motion to an acceptable level. A larger area isolator is USUALLY a softer isolator. Due to the larger area, greater isolator deflection is possible without over stressing the isolator’s elastomeric element. OVERSTRESSING causes leveling instability (due to elastomeric creep) and the higher stress on the foundation. Two, a larger isolator may have been recommended to provide BETTER support coverage of the MACHINE foot. The isolator support housing should span the foot gussets. It could be due to two reasons. One, Vibro/Dynamics manufactures vibration isolators as opposed to simple machinery mounts. Our goal is to provide the best isolation possible while keeping machinery motion to an acceptable level. A larger area isolator is usually a softer isolator. Due to the larger area, greater isolator deflection is possible without over stressing the isolator’s elastomeric element. Overstressing causes leveling instability (due to elastomeric creep) and the higher stress on the foundation. Two, a larger isolator may have been recommended to provide better support coverage of the machine foot. The isolator support housing should span the foot gussets. |
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| 14. |
How Long Will Isolators Last? |
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Answer» It is not uncommon for Vibro/Dynamics ISOLATORS to last 30 years or more. When properly applied and installed, the isolators can last the LIFE of a machine. Chemicals can be harmful. Vibro/Dynamics has three alternate elastomeric compounds to handle most environments. Consult with us if your ISOLATOR installation will be subjected to a HIGH DEGREE of chemical exposure. It is not uncommon for Vibro/Dynamics Isolators to last 30 years or more. When properly applied and installed, the isolators can last the life of a machine. Chemicals can be harmful. Vibro/Dynamics has three alternate elastomeric compounds to handle most environments. Consult with us if your isolator installation will be subjected to a high degree of chemical exposure. |
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| 15. |
My Press Is Rocking. Is This Normal? |
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Answer» Yes, to an extent. A PRESS with an unbalanced crankshaft or eccentric will generate a rocking force. ISOLATORS compress and shear in reaction to these forces, so it is normal that a press will rock to some degree. The softer the isolator is, the more the press will rock. DEPENDING on the press and isolators, one-quarter INCH at the crown is not unusual. The human eye tends to magnify motion, so what looks like EXCESSIVE motion may not be. Yes, to an extent. A press with an unbalanced crankshaft or eccentric will generate a rocking force. Isolators compress and shear in reaction to these forces, so it is normal that a press will rock to some degree. The softer the isolator is, the more the press will rock. Depending on the press and isolators, one-quarter inch at the crown is not unusual. The human eye tends to magnify motion, so what looks like excessive motion may not be. |
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| 16. |
Why Don’t Presses “walk” On Isolators? |
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Answer» Presses don’t walk on properly selected free-standing isolators due to FRICTION between the isolator and the foundation. To keep a machine from walking, the static deflection (compression) of the isolator under load must be greater than any dynamic unloading of the isolator caused by the operation of the machine. Properly selected and applied isolators always CARRY load, so the friction of the elastomeric on the floor is USUALLY sufficient to overcome any HORIZONTAL forces that cause a machine to walk. Presses don’t walk on properly selected free-standing isolators due to friction between the isolator and the foundation. To keep a machine from walking, the static deflection (compression) of the isolator under load must be greater than any dynamic unloading of the isolator caused by the operation of the machine. Properly selected and applied isolators always carry load, so the friction of the elastomeric on the floor is usually sufficient to overcome any horizontal forces that cause a machine to walk. |
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| 17. |
How Are Vibro/dynamics Isolators Different From Others On The Market? |
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Answer» Vibro/Dynamics doesn’t use a “one size fits all” approach to isolator selection. Every Micro/Level Isolator size has a wide variety of different elastomeric inserts to precisely meet the isolator CHARACTERISTICS required to solve a PARTICULAR problem. Our design is unique. Look at a cross-section drawing of a Vibro/Dynamics Micro/Level® Isolator. Its design is unlike anything on the market. Notice that the isolator has pins or “fingers” that extend down from the support housing, pass through the bearing plate, and then fit into “grippers” molded into a custom-engineered elastomeric. This feature, called “Glide/Damping™”, reduces the isolator’s HORIZONTAL STIFFNESS and provides a greater degree of isolation. It ALSO helps keep machines from walking by decoupling the support housing from the elastomeric. Vibro/Dynamics doesn’t use a “one size fits all” approach to isolator selection. Every Micro/Level Isolator size has a wide variety of different elastomeric inserts to precisely meet the isolator characteristics required to solve a particular problem. Our design is unique. Look at a cross-section drawing of a Vibro/Dynamics Micro/Level® Isolator. Its design is unlike anything on the market. Notice that the isolator has pins or “fingers” that extend down from the support housing, pass through the bearing plate, and then fit into “grippers” molded into a custom-engineered elastomeric. This feature, called “Glide/Damping™”, reduces the isolator’s horizontal stiffness and provides a greater degree of isolation. It also helps keep machines from walking by decoupling the support housing from the elastomeric. |
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| 18. |
Why Should I Use Isolators? |
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Answer» Isolators offer many benefits that save money and time.
Isolators offer many benefits that save money and time. |
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| 19. |
Field Displacement Isolators Require Higher Bias Field Than Resonance Isolators? |
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Answer» FIELD displacement isolators have much SMALLER BIAS field requirement since it operates well below gyro magnetic resonance. This PROPERTY of field displacement isolator make it more PREFERRED than resonance isolators. Field displacement isolators have much smaller bias field requirement since it operates well below gyro magnetic resonance. This property of field displacement isolator make it more preferred than resonance isolators. |
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| 20. |
The Electric Field Distribution Of The Forward And Reverse Waves In A Fer Rite Slab-loaded Wave Guide Is Quite Different. This Property Is Used In? |
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Answer» In a FIELD displacement isolator, electric field distribution of the FORWARD and reverse waves in a ferrite SLAB-loaded waveguide is different. The electric field for the forward wave can be MADE to vanish at the SIDE of the ferrite slab. In a field displacement isolator, electric field distribution of the forward and reverse waves in a ferrite slab-loaded waveguide is different. The electric field for the forward wave can be made to vanish at the side of the ferrite slab. |
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| 21. |
The Length Of A Fer Rite Slab Required Operating With A Minimum Forward Insertion Loss And 30 Db Reverse Attenuation And The Reverse Attenuation At This Point Is? |
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Answer» LENGTH of the ferrite slab required is equal to the RATIO of the minimum forward insertion LOSS to the reverse attenuation at the POINT. Substituting the given values in the above equation, length of the ferrite slab is 2.4 cm. Length of the ferrite slab required is equal to the ratio of the minimum forward insertion loss to the reverse attenuation at the point. Substituting the given values in the above equation, length of the ferrite slab is 2.4 cm. |
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| 22. |
An Isolator Has A Very Large Operating Bandwidth And Independent Of Any Isolator Parameter? |
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Answer» The BANDWIDTH of an ISOLATOR is relatively NARROW, dictated essentially by the LINE width ∆H of the ferrite material. The bandwidth of an isolator is relatively narrow, dictated essentially by the line width ∆H of the ferrite material. |
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| 23. |
Forward Attenuation Provided By A Resonance Fer Rite Isolator Is? |
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Answer» ZERO forward attenuation cannot be obtained in resonance isolators because the INTERNAL magnetic FIELD is not truly CIRCULARLY polarized. Because of this, there is some amount of forward attenuation in the isolator. Zero forward attenuation cannot be obtained in resonance isolators because the internal magnetic field is not truly circularly polarized. Because of this, there is some amount of forward attenuation in the isolator. |
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| 24. |
A Very Common Application Of Isolator Is To Provide Isolation Between A Low Power Source And The Load? |
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Answer» Isolators have a wide variety of applications. The most COMMON among them is the USE of an isolator between a high-power source and a LOAD to prevent the possible reflections from damaging the source. An isolator can be used in place of a matching network, but it should be REALIZED that any power reflected from the source is ABSORBED by the isolator. Isolators have a wide variety of applications. The most common among them is the use of an isolator between a high-power source and a load to prevent the possible reflections from damaging the source. An isolator can be used in place of a matching network, but it should be realized that any power reflected from the source is absorbed by the isolator. |
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| 25. |
How Many Implementation Methods Are Available For Optical Isolators? |
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Answer» OPTICAL isolators can be IMPLEMENTED using THREE techniques. These are as FOLLOWS:
Optical isolators can be implemented using three techniques. These are as follows: |
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| 26. |
It Is A Passive Device Which Allows The Flow Of Optical Signal Power In Only One Direction And Preventing Reflections In The Backward Direction? |
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Answer» IDEALLY, an OPTICAL isolator transmits the signal power in the DESIRED forward direction. MATERIAL imperfections in the isolator medium generate backward REFLECTIONS. Optical isolators can be implemented by using FBG. Ideally, an optical isolator transmits the signal power in the desired forward direction. Material imperfections in the isolator medium generate backward reflections. Optical isolators can be implemented by using FBG. |
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| 27. |
Why Are The Isolators Used? |
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Answer» BREAKING the CIRCUIT under no LOAD CONDITION. Breaking the circuit under no load condition. |
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| 28. |
For Which Among The Following The Current Ratings Are Not Required? |
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Answer» Isolators. Isolators. |
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| 29. |
The Isolators Used In The Transmission Lines Are Capable Of Breaking? |
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Answer» Charging current. |
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| 30. |
Why Is An Isolator Installed? |
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Answer» To ISOLATE ONE PORTION of the CIRCUIT from ANOTHER. To isolate one portion of the circuit from another. |
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| 31. |
What Is The Difference Between An Isolator And A Circuit Breaker? |
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Answer» The difference between an ISOLATOR and a CIRCUIT breaker is that, an isolator is a mechanical DEVICE capable of opening or closing a circuit without any arc control device under conditions of no LOAD or negligible current but a circuit breaker is a mechanical device for making and breaking a circuit with are control device under normal and ABNORMAL conditions i.e. even when a heavy fault current is flowing. The difference between an isolator and a circuit breaker is that, an isolator is a mechanical device capable of opening or closing a circuit without any arc control device under conditions of no load or negligible current but a circuit breaker is a mechanical device for making and breaking a circuit with are control device under normal and abnormal conditions i.e. even when a heavy fault current is flowing. |
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| 32. |
What Is Meant By Insulation Co-ordination? |
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Answer» Insulation co-ordination means the mutual relation between the insulation of the equipments and the overvoltage characteristics of the protective device the basis of which is that the WITHSTAND overvoltage characteristics of all the equipments should lie above the SPAR over characteristics of surge arrestor on worst on worst POSSIBLE ATMOSPHERIC CONDITION. Insulation co-ordination means the mutual relation between the insulation of the equipments and the overvoltage characteristics of the protective device the basis of which is that the withstand overvoltage characteristics of all the equipments should lie above the spar over characteristics of surge arrestor on worst on worst possible atmospheric condition. |
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| 33. |
In Which Arrangement Of Bus Bar The Bus Coupler Is Very Essential? |
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Answer» MAIN and TRANSFER BUS ARRANGEMENT. Main and transfer bus arrangement. |
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| 34. |
What Material Is Used For Making Pantograph Bar & Why? |
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Answer» An aluminium magnesium alloy is used for making pantograph BAR for its HIGH mechanical strength, light WEIGHT, GOOD conductivity and more flexibility due to its high elasticity characteristics. An aluminium magnesium alloy is used for making pantograph bar for its high mechanical strength, light weight, good conductivity and more flexibility due to its high elasticity characteristics. |
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| 35. |
What Are The Advantages Of Extra High Voltage Column Isolators? |
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Answer» The advantages are as follows:-
The advantages are as follows:- |
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| 36. |
What Are The Types Of O.h. Isolators Generally Used? |
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Answer» The types of isolators are as follows:-
The types of isolators are as follows:- |
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| 37. |
What Interlocking Arrangements Are Generally Provided In The Isolators? |
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| 38. |
Why Are Isolators Provided On Both Sides Of The Circuit Breakers? |
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Answer» Isolators are provided on both sides of the CIRCUIT breakers for repairing WORK or REPLACEMENT of BREAKER without any danger from the LIVE circuit. Isolators are provided on both sides of the circuit breakers for repairing work or replacement of breaker without any danger from the live circuit. |
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| 39. |
What Is An Isolator And Why Is It Used In The Power System? |
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Answer» An isolator is a DISCONNECTING switch being operated under the condition of on load or NEGLIGIBLE current. It is used in the POWER system for disconnecting the circuit breaker from the circuit at the time of REPAIR and maintenance work. An isolator is a disconnecting switch being operated under the condition of on load or negligible current. It is used in the power system for disconnecting the circuit breaker from the circuit at the time of repair and maintenance work. |
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