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For QA in manufacturing techniques used are:

Acceptance sampling: In this testing, a RANDOM sample is picked from the batch rather than testing the whole batch.

Statistical process control: Through the use of control charts and data collected for the samples at the various STAGES of production a manufacturing PRODUCT can be monitored

Troubleshooting studies: At the end of the line product, a trouble-shooting study can be carried out to see whether the changes in the inputs are associated with the output variables.

For QA in manufacturing techniques used are:

Acceptance sampling: In this testing, a random sample is picked from the batch rather than testing the whole batch.

Statistical process control: Through the use of control charts and data collected for the samples at the various stages of production a manufacturing product can be monitored

Troubleshooting studies: At the end of the line product, a trouble-shooting study can be carried out to see whether the changes in the inputs are associated with the output variables.

GMP is a good manufacturing practice and is recognized worldwide for the control and management of manufacturing and quality control TESTING of FOODS, MEDICAL devices and pharmaceutical PRODUCTS.

GMP is a good manufacturing practice and is recognized worldwide for the control and management of manufacturing and quality control testing of foods, medical devices and pharmaceutical products.

In manufacturing unit, SOFTWARE that can be useful are Manufacturing ERP and Material Management. Some of the companies that provide the manufacturing software solution are SAP, Oracle ERP system, ETC.

In manufacturing unit, software that can be useful are Manufacturing ERP and Material Management. Some of the companies that provide the manufacturing software solution are SAP, Oracle ERP system, etc.

MANUFACTURERS are highly dependent on their raw material suppliers, to COMMUNICATE with them effectively SCAR is used. It is a change request that mentions the issues with the process or material from a supplier and ask for a resolution. It sometimes also INCLUDES the DETAILS about how the complaint should be addressed.

Manufacturers are highly dependent on their raw material suppliers, to communicate with them effectively SCAR is used. It is a change request that mentions the issues with the process or material from a supplier and ask for a resolution. It sometimes also includes the details about how the complaint should be addressed.

RMA stands for Return MATERIAL Authorization; it is a financial and work order TRACKING USED to DETERMINE a returned item’s origination. It is often used in a transaction where a customer RETURNS goods to the manufacturer for replacement or repair purpose.

RMA stands for Return Material Authorization; it is a financial and work order tracking used to determine a returned item’s origination. It is often used in a transaction where a customer returns goods to the manufacturer for replacement or repair purpose.

A PRODUCT report is a general term used to represent design, manufacturing, QUALITY, sales and repair INFORMATION about a product.

A product report is a general term used to represent design, manufacturing, quality, sales and repair information about a product.

Supervising a manufacturing process includes attending to the individual phases of the production. Also, manufacturing supervisor should have a close eye on the inventory that going to be used.

Step 1: Keep the records of different phases of manufacturing also analyse whether the AMOUNT of product produced by the crew is enough to meet the demand

Step 2: Look for the bottlenecks in the unit and see how you can ELIMINATE it

Step 3: Keep the track of inventory and try to reduce the liquid capital used after unused MATERIAL

Step 4: Examine the final goods to determine whether they meet the company’s quality standards.

Supervising a manufacturing process includes attending to the individual phases of the production. Also, manufacturing supervisor should have a close eye on the inventory that going to be used.

Step 1: Keep the records of different phases of manufacturing also analyse whether the amount of product produced by the crew is enough to meet the demand

Step 2: Look for the bottlenecks in the unit and see how you can eliminate it

Step 3: Keep the track of inventory and try to reduce the liquid capital used after unused material

Step 4: Examine the final goods to determine whether they meet the company’s quality standards.

FOLLOWING are the overheads a production manufacturing engineer has to consider:

1. Factory rent
2. Utilities used in the UNIT
3. COSTS behind equipment set up
4. Costs behind equipment MAINTENANCE
5. Production unit supplies
6. Insurance covered on equipment’s and production facilities
7. Fringe benefits
8. DEPRECIATION
9. QA Salaries
10. Property taxes on manufacturing facilities
11. Material management salaries

Following are the overheads a production manufacturing engineer has to consider:

During the manufacturing process, whatever the cost is INCURRED during the process is referred as “FACTORY overhead”, EXCLUDING the cost of materials and DIRECT LABOURS.

During the manufacturing process, whatever the cost is incurred during the process is referred as “factory overhead”, excluding the cost of materials and direct labours.

Batch production is a MANUFACTURING technique, where COMPONENTS or goods are produced in GROUPS and not in a continuous stream. This METHODOLOGY is MAINLY used when similar items are produced together.

Batch production is a manufacturing technique, where components or goods are produced in groups and not in a continuous stream. This methodology is mainly used when similar items are produced together.

QMS STANDS for Quality MANAGEMENT System; it documents all necessary information about COMPANY’s design and operational controls, including issue reporting, monitoring, CONTINUOUS improvement and training, to make sure that company delivers continuous PRODUCT.

QMS stands for Quality Management System; it documents all necessary information about company’s design and operational controls, including issue reporting, monitoring, continuous improvement and training, to make sure that company delivers continuous product.

Lean MANUFACTURING: It takes the concept of JIT and re-examines it from the CUSTOMER point of view. Anything that is produced should add something of valuable to the customer’s requirement. For example, if you are making STEREO system for a luxury car, you will think from the customer point of view like sound quality, durability, space occupancy, loud or medium sound, etc.

JIT (Just-in-Time): This methodology is DESIGNED to ensure that a product or part would arrive just in time to be used. This technique saves the cost behind the unused inventory, and eliminating the need of PILING up inventory.

Lean Manufacturing: It takes the concept of JIT and re-examines it from the customer point of view. Anything that is produced should add something of valuable to the customer’s requirement. For example, if you are making stereo system for a luxury car, you will think from the customer point of view like sound quality, durability, space occupancy, loud or medium sound, etc.

JIT (Just-in-Time): This methodology is designed to ensure that a product or part would arrive just in time to be used. This technique saves the cost behind the unused inventory, and eliminating the need of piling up inventory.

Six SIGMA is a data-driven methodology and APPROACH for eliminating defects in any process from manufacturing to TRANSACTIONAL and from product to SERVICE.

Six sigma is a data-driven methodology and approach for eliminating defects in any process from manufacturing to transactional and from product to service.

MES STANDS for a system that MANAGES and controls the production on the factory floor with the motive of reducing the total time required to PRODUCE an ORDER.

MES stands for a system that manages and controls the production on the factory floor with the motive of reducing the total time required to produce an order.

DCR stands for DOCUMENT CHANGE Request, a change request which addresses about a PROBLEM with a document, SOP (standard operating procedure) or specification and PROPOSE a change to FIX it.

DCR stands for Document Change Request, a change request which addresses about a problem with a document, SOP (standard operating procedure) or specification and propose a change to fix it.