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Solve : How hot can a power supply run??

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Well today I went to check on my friends computer, They have Windows Firewall install by default on Windows XP and said if they should get a better one.. I thought they did.

Anyways, while CHECKING up on there computer I notice that there computer case was very warm.. When I mean warm I mean hot. It felt much warmer then my p4 prescotts running full in the summer. . Anyways, It was a concern to me and thought someone might have OC or tamper with settings in the Bios. So I restarted the computer... Only to find out that the computer did not restart, just shut down..

Also I noticed that the computer would not turn back on...


Long story short..

I open the case and plugged it back in when it cool down... Come to find out The Power supply fan was NOT working! The computer was getting power and it was still working.. However the fan on the power supply did not spin at all! They leave there computer on 12 hours a day and they have been having problems with this heating problem for one week now, they only asked when I was running there computer and notice something wasn't right as a lot of heat was being generated...

The power supply was still giving power to  Hard drives x 2 CD drives x2 Video card AGP x1,  PC Memory x2

There CPU AMD Athalon 1.66Ghz was reading 67 Celsius
My P4 Prescott 2.8Ghz at most goes up to 61 Celsius.

They told me the computer was warmer then normal, could it be from moving the computer from the desk to the floor on carpet? Is it getting enough air?

The computer never crashed, it ran somewhat slowly but I upgraded there memory from 256MB to 2 GB so the memory did most of the work.. The computer was operable but just ran very warm.

So my questions are:

So how hot can a Power supply get before something bad happens?

And can power supplies explode under extreme temps?

Isn't the power supply suppose to have some sort of faulty detection that should prevent it from turning on if problems are detected?

What is a safe temp that a computer should automatically shut down at?

Also I recommend that they get a 300-350W power supply since there PC is very old and don't really need to add any extra hardware,(I think there power supply is currently 230W -250W there was no sticker and label anywhere! would that be to small or should they go to 400W?




They had a lot of dust and I cleared it out before starting back up.. It looked like the heat generating from the power supply was being dispersed throughout the entire computer case. If you try to touch the power supply or the metal in the back closest to the power supply, you would not be able to hold it long because it will burn your hand..

They run an AMD athalon 1.66GhzLong answer short

If fan on power supply don't work then replace with one of equal or greater size. Quote from: mroilfield on September 12, 2010, 12:54:30 AM

Long answer short

If fan on power supply don't work then replace with one of equal or greater size.

yes thats what I plan to do replace it with a larger size.

My concerns were that, I thought all power supplies would have some sort of malfunction detection in it so it would shut down and not operate if something was not working properly.

They was lucky I was there and realized that the fan in the back was not working. It could have been a real fire hazard!

They were also lucky to have an old computer case which was huge and metal and for the most part manage to absorb most of the heat through out the case. Also lucky that the fan they have upfront also was working overtime trying to keep air inside the case and it was a pretty cool week in the summer.


I just wonder how hot a power supply can get before something real bad happens. I mean the capacitors inside the power supply could have warped from the heat or at least melted based on how hot the actual power supply was.

I know these new power supply have voltage regulators, but I was wondering if anyone knew if power supplies have any self detection, if something is not right it wont turn on/work.
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I know these new power supply have voltage regulators, but I was wondering if anyone knew if power supplies have any self detection, if something is not right it wont turn on/work.
Probably depends on the quality of the PSU (power supply unit).  The price range for a new PSU can be quite wide and buying the cheapest is really not the best thing to do.

I once bought a PSU that got very hot even though the fan was working. The computer case got so hot right above the PSU that it was almost too hot to touch.  I returned it and got a different one; with this one, the case gets only mildly warm on top.  So, even with a new PSU, observe it closely for awhile to make sure it's not running too hot. 

I do agree that a 300-350W PSU is probably adequate for that computer. As you said, the existing one is probably only 230W -250W. 

Regarding replacement of the fan, this reference has some useful information: http://www.instructables.com/id/Computer-Power-Supply-Fan-Replacement/.  Beware of the warning there: "Power supplies have dangerous voltages inside, even when completely disconnected. Capacitors on the line side usually RETAIN their full charge even when unplugged, and can inflict a painful or even lethal shock. Please proceed only if you know what you are doing."

I suggest you also review the case fan configuration in that computer and verify that they are moving air the right direction.  For example, if a case has a fan in front and a fan in back, the fan in front should usually be drawing air in and the one on the back should be exhaling air out of the case.   

Regarding placement of the directly on carpet, that's a bad situation since the computer may normally pull in some air from small holes in bottom of the computer case. I have a tower system sitting on a carpeted floor but I have a wood board under the computer; therefore, the computer is not actually sitting directly on the carpet. Quote from: Windows98 on September 12, 2010, 08:03:49 PM
...I just wonder how hot a power supply can get before something real bad happens. I mean the capacitors inside the power supply could have warped from the heat or at least melted based on how hot the actual power supply was.

I know these new power supply have voltage regulators, but I was wondering if anyone knew if power supplies have any self detection, if something is not right it wont turn on/work...
Unless it has OTP (Over Temperature Protection), which very few of them do.
This would be a good test for the Myth Busters.  Disconnect or STOP the psu fan and see how long it takes for the computer to catch on fire.Extremely high temperatures can damage consumer grade electronics, it doesn't take an actual fire, but just high temperatures can either destroy, or drastically shorten the life of consumer electronics.  There are electronics that are made for extreme conditions, but you won't find them in the average PC.Well, lets just say the power supply was hot enough that if you were touch it you probally get burned. Considering the metal cover which allows your motherboard connectors/ports to go through so you can plug things like the mouse, keyboard.. Don't know what that piece is called was to hot to touch also.


As for ventilation, this a pretty old computer with one of those large metal cases with pretty bad air circulation. There is a huge fan in the front of the case right next to the "speaker" and there is no room to put a fan in the back. It was horrifically covered with dust everywhere since they don't vacuum a lot and it was mostly clean last time I left it.

The computer doesn't have that well of a ventilation to be honest, it is what you expect in an older model computer. No holes on the side, the only holes are right underneath the front panel, those small holes which the fan takes in air, and the small metal back in which there are those very small holes again just to let air out.. I guess because the computer is somewhat tall and big it allowed the heat to flow around without causing so much problems...



As for internal damage.. Hmm, I don't know. you usually get booklets that says do not use under these number temps that no one normal will ever reach, but who knows I guess we will find out in the long run. I might head back out Saturday to help put in a new power supply, if she has trouble. I explained to her it was not that hard just unplug the giant connector in the motherboard and the ones connected to the hard drive and CD drive first, unscrew the 4 screws HOLDING the power supply(it slides out) and just do the opposite of what you did to get it out with the new one.


short reading:
From my experience I have never had a power supply fan go out and have a computer with so much heat before! I have had power supplies that just don't work or they just make a loud pop sound and nothing comes on.

I guess I should be grateful that it was a 230-250W power supply, imagine if it was a 350+W that had a failed fan, I am sure a fire would really have happened.

Also whats the difference between a  Microwave Watts? and a power supply Watts? Quote from: Windows98 on September 14, 2010, 12:56:17 PM
Also whats the difference between a  Microwave Watts? and a power supply Watts?

There aren't different kinds of watts. They all measure the rate of transfer of energy. one watt is equal to one joule of energy being transferred every second.

Quote from: Windows98 on September 14, 2010, 12:56:17 PM
...Also whats the difference between a  Microwave Watts? and a power supply Watts?
Watts are a measure of the rate of energy conversion
1 Microwave Watt = 3.4 BTU's/hour
PSU Watts = Volts * Amps


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