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Extraction of iron by blast furnace

Answer» The purpose of a Blast Furnace is to reduce the concentrated ore chemically to its liquid metal state. A Blast furnace is a gigantic, steel stack lined with refractory brick where the concentrated iron ore, coke, and limestone are dumped from the top, and a blast of hot air is blown into the bottom. All the three ingredients are crushed into small round pieces and mixed and put on a hopper which controls the input.Hot air is blown from the bottom and coke it burned to yield temperatures up to about 2200K. Burning coke provides the majority of the heat required for this process. At such high temperatures, Coke reacts with the oxygen in the hot air to form Carbon Monoxide (CO). The CO and heat now move upwards and meet the raw material running down from the top. The temperature in the upper parts of the Blast Furnace is considerably lower than the 2200K at the bottom. In this part, Haematite (Fe2O3) and Magnetite (Fe3O4) are reduced to Ferrous Oxide (FeO).


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